Actuall DoorLIFT DL-6 Bedienungsanleitung

INSTALLATION GUIDE

Version 10-2020

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1. Index

DoorLIFT DL-6

Remote door system

Installaon guide

Index

1Index 3

2 Pre-installaon requirements 4

2.1 General review 4

2.2 Ensure adequate clearance above door 5

2.3 Change the top roller brackets 5

2.4 Body specic requirements 6

3Electrical planning 7

4Track installaon 8

4.1 Posioning the rail on the roof 8

4.2 Fastening the rail to the roof 9

5Installing the door connector plate 10

6Installing turnbuckle connecng rod 11

6.1 Installing the turnbuckle connecng rod 11

6.2 Checking the turnbuckle connecng rod 13

7Installing the emergency release cable system 14

7.1 Drilling the holes 14

7.2 Installing the lock 14

7.3 Installing the release cable 15

8Installing the control box 18

8.1 Mounng the control box 18

8.2 Feeding the cable through the box 18

8.3 Connect the cable to the control box 19

8.4 Connect the cable to the track 19

8.5 Oponal funcons 20

8.6 Connect to the baery 21

9Adjusng the sensors 22

9.1 Adjusng the door closed sensor 22

9.2 Adjusng the door open sensor 24

10 Programming remote controls 25

11 First operaon of the system 26

12 Overview of electronic indicators 28

13 Appendix A - Push buons (DL-8000810) 30

DoorLIFT DL-6

Remote door system

2. Pre-installaon requirements

The DoorLIFT is intened as an auxiliary system for a manually operated shuer door. The DoorLIFT is a heavy duty

cycle drive system which requires consistent, reliable power. To secure a good working operaon, please follow

the below quesons before starng the installaon.

As well as ensuring the body and vehicle can accept the DoorLIFT, it’s important that the door is compable. Use

the following checklist to ensure the door is in good working condion.

1. Has the correct balancer been installed on your Roll-Up door?

2. Is the radius of the track suitable for DoorLIFT operaon? The DoorLIFT might have diculty with ght radius

tracks during the closing cycle.

3. Is the Roll-Up door balanced properly? Does it work easily, UP or DOWN by hand?

4. Is the door in good working condion? Make sure there are no broken panels, hinges or rollers etc.

5. Is the top panel of the door strong enough, or will it require reinforcement to prevent it from “exing” during

the closing cycle?

6. Is the power supply adequate? The system requires a 12 or 24 volt, 65 amp source. Has the baery and charging

system been well maintained? Baeries that are poorly maintained or highly discharged may not be able to

operate the system. The “Low voltage” indicator will shut system down when the power supply in not sucient.

7. Will a proper power supply always be available? In a trailer applicaon a secondary power supply may be

required when the tractor is absent.

8. The DoorLIFT is oponally supplied with two remote transmiers. Will that be adequate or will alternave

acvaon devices be required? Addional remote transmier, remote switches, etc. These items might be

useful for dock workers or others who may need access to the cargo area of the truck or trailer.

If any of the above answers are "no", do not connue with the DoorLIFT installaon and contact your

dealer for installaon support.

2.1 General review

Installaon guide

DoorLIFT DL-6

Remote door system

2.2 Ensure adequate clearance above door

Check to ensure you have enough clearance above the open door to

allow the top edge of the door to go through the radius. Make sure

there is a minimum of 45mm between the door and the ceiling.

Check if you are using the right type of top closure arm for you door

(see secon 2.3 below).

If there isn’t enough clearance contact your shuer door supplier to

enquire whether the track can be modied to allow installaon of

the DoorLIFT.

2.3 Checking the top roller brackets

Make sure that the right type of top closure arm is installed on your

door to be sure that the door closes in the right way. You will need

an adjustable type with two rollers to give the best result.

This also will give you a beer clearance between the door and the

ceiling.

If you have any doubts, please contact your shuer door supplier

for assistance.

Installaon guide

DoorLIFT DL-6

Remote door system

1. In case the track will be mounted to

roof bows a reinforcement (A) at the

header (above the roller shuer) could

be necessary, as forces applied upwards

can go up to 1000N. In worse case, it

can li the roof.

2. Never glue the complete track against

the roof. In case of installaon errors or

future repairs, it should be possible to

disconnect the track from the roof.

3. Keep a minimum clearance of 700 mm

behind the track! This because for a

proper service to the system the motor

unit needs to be removed from the

track. This only can be done by

removing the rear cover and slide the

700 mm long motor unit out of the

track.

Note: If the length of the aluminium

track needs to be reduced, the cut must

be made at rear of the track (furthest

from the door opening). The shortest

length of track required, to operate

properly is: door height + 92 cm.

4. Shuer door reinforcement is needed in

case of a plasc type door or a thin

wooden door. Consult with your doorli

supplier if this is needed on your roll-up

door.

2.4 Body specic requirements

As every vehicles body is dierent, your Doorli supplier can not be responsible for the body specic mechanical

connecons to roof and shuer door. Although we strongly suggest:

700 mm

Installaon guide

DoorLIFT DL-6

Remote door system

3. Electrical planning

The rst decision to make is where to install the control module. Ideally this is to be installed as close to the baery

as possible keeping in mind the supplied baery cable is 2,5m long (or longer on request). Depending on which side

of the vehicle the baeries are on will determine the route of the DoorLIFT prole cable. Baery cable has a

diameter of 9mm while the prole cable has a diameter of 8,5mm. These will be relave if these cables are routed

into conduits.

The diagram below depicts suggested posions of the control module for trucks.

In small truck applicaons you could install the control module in the cab. This is only recommended if there is an

alternave entry into the cargo area, side door or cab pass-through. If the door does not open for any reason, you

will have no access to the control box without these alternave entry points.

Insulated trucks or trailers will require some addional support in the ceiling before installing the DoorLIFT rail. Do

not aempt to install the DoorLIFT track to an unsupported substrate. Track mounng measures for insulated retro

ts should of been accounted for already in the preliminary phase.

If installing auxiliary items such as switches, lights, etc, plan locaons and wiring routes. Note: these auxiliary items

are not included with the DoorLIFT and are supplied by the er or end-user.

Mounng details of the housing:

Doorli Control box

Baery (power supply)

Connecon ignion, buzzer and oponal controls

Doorli system

Prole cable

Installaon guide

DoorLIFT DL-6

Remote door system

4. Track installaon

4.1 Posioning the rail on the roof

Mark the center line on the roof and measure

100mm sideways, as in the picture.

BE AWARE: Check pre-installaon requirements (page 4) for any reinforcements needed.

NOTE: Depending on the roof/body structure the installer is required to decide on the type of fasteners and

amount of connecons.

NOTE: Keep a space of 20-30 mm between the front of the

track and the balancer

20-30 mm

Place the le side (facing the door) of the

track allong the line. Keep a clearance

between balancer and track.

BE AWARE: when the distance between track and balancer is too

much, it will hurt the operaon of the system.

Installaon guide

DoorLIFT DL-6

Remote door system

4.2 Fastening the rail to the roof

Use the groves in the track to DRILL the

required holes. The number of holes depends

on the roof structure. Minimum

requirements: front, back and middle of the

track. In case of dry freight applicaons,

always connect to every roof bow.

Insulated ceilings require furring strips or

some type of mounng brackets to secure the

track to the ceiling liner and roof. These

measures should of been accounted for in the

Pre Install Inquiry. DO NOT SECURE TRACK TO

THE CEILING LINER ONLY WITH NO SUPPORT.

Never glue the track to the ceiling

TIP: Moving the motor unit back and forth in the track in this step and the next

makes liing the track assembly easier. Move the lever, shown at the right, to

the manual posion. The motor unit can now be moved by hand. Moving the

lever towards the baery icon will put the motor unit back in automac mode.

Use large diameter head screws or rivets

where the screw heads or rivet heads do not

protrude more than 1.8mm from their seated

posion. The motor unit will hit the

protruding screw or rivet heads during its

travel if the heads protrude more than

1.8mm into its path of moon.

Secure the track to the roof. The number of

rivets is to be decided by the installer, as

every body is dierent. The aluminium prole

weighs approximately 14Kg and the motor

unit 7Kg.

* Important: Please drill and

install the fasteners using the

V-shaped guides on the track.

This will have motor clearance

implicaons if not followed.

Installaon guide

DoorLIFT DL-6

Remote door system

5. Installing the door connector plate

IMPORTANT: Page 6 indicated that top panel reinforcements may be required.

NOTE: Depending on the shuer structure the installer has to decide on the type of fasteners.

With the door in the closed posion and the motor

as close to the door as possible, raise the door

slightly to ensure the tab on the connector plate is

aligned with the tab on the motor unit. Once you

are sased with the posion of the connector

plate, secure it to the top panel.

Dry-freight door connecon plate

Insulated-freight door connecon plate

Place the door connecon plate in te

center of the door.

Center line Center line

IMPORTANT: Conrm alignment with the motor unit

before drilling holes

Installaon guide

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