Barnstead International Imperial III 1464 Series Bedienungsanleitung

LT1465X3 • 3/14/06

Imperial III General Purpose

Incubators

Series 1464, 1465, 1466

Model No.

Gravity Convection:

302, 302-1

305, 305-1

310, 310-1

Mechanical Convection:

305M, 305M-1

310M, 310M-1

Table of Contents

Description ..........................................................................................................................................................3

Safety Information ..............................................................................................................................................4

Alert Signals..................................................................................................................................................4

Specifications ......................................................................................................................................................5

Electrical Requirements................................................................................................................................5

Temperature Range ......................................................................................................................................5

Shipping Weight............................................................................................................................................5

Unit Dimensions............................................................................................................................................5

Environmental Conditions ............................................................................................................................6

Unpacking and Installation ..................................................................................................................................7

Shipping Carton ............................................................................................................................................7

Location ........................................................................................................................................................7

Leveling ........................................................................................................................................................7

Shelf Installation ..........................................................................................................................................7

Operation ............................................................................................................................................................9

Control Panel ................................................................................................................................................9

Start-Up ........................................................................................................................................................9

Setting Operating Temperature Thermostat ..............................................................................................10

Temperature Controller ..............................................................................................................................10

Auto Tune....................................................................................................................................................11

Temperature Calibration ............................................................................................................................12

Troubleshooting ................................................................................................................................................14

Maintenance......................................................................................................................................................15

Checking Controls ......................................................................................................................................15

Cleaning......................................................................................................................................................15

Care and Cleaning of Stainless Steel ........................................................................................................15

The Alloy Called Stainless ..........................................................................................................................15

Stainless Guidelines ..................................................................................................................................16

The pH Factor ............................................................................................................................................16

Special Considerations ..............................................................................................................................17

Cleansing Agents........................................................................................................................................17

Cleaning Methods ................................................................................................................................17

Materials Effective in Disinfecting ........................................................................................................18

Servicing Guide ................................................................................................................................................19

Heater Replacement ..................................................................................................................................19

Thermostat Replacement ..........................................................................................................................19

Switch or Status Lamp Replacement ........................................................................................................19

Replacing Temperature Controller ..............................................................................................................20

Replacement Parts............................................................................................................................................21

Wiring Diagram..................................................................................................................................................22

Ordering Procedures ........................................................................................................................................24

Decontamination Statement..............................................................................................................................25

Two Year Limited Warranty ..............................................................................................................................28

Description

Model 302

Barnstead|Lab-Line Imperial III General Purpose

Incubators are useful in all types of general incubating

and paraffin imbedding.

Cabinets are made of heavy-gauge steel with a powder-

coated finish for optimum appearance and easy cleaning,

while the interior walls are stainless steel to spread warm-

wall radiant heat evenly throughout the chamber. Heaters

are in direct contact with chamber walls to allow close

temperature control and quick recovery after door open-

ings. This arrangement also minimizes temperature gra-

dients and offers a large working area in the chamber.

Adouble set of doors, the inner of tempered glass, per-

mits unobstructed viewing of chamber contents without

disturbing the interior environment. Slide-out shelving

can be positioned to meet user requirements.

APID microprocessor based controller maintains cham-

ber temperature. An over-temperature safety thermostat

controls temperature in the event of primary control fail-

ure. A status lamp above each control is lit when the

respective control is maintaining power to the heaters.

Incubators are available in three sizes. A grounded 3-

prong convenience outlet is supplied in midsize model

chambers and 2 outlets are installed in larger models.

Models are built for either 120 VAC or 240 VAC power

requirements. Models 305M and 310M have the same

characteristics as those listed above but, in addition, pro-

vide mechanical convection. These models use a blower

and plenum design to circulates the air within the cham-

ber that allows for rapid temperature and uniformity recov-

ery after door openings.

Your Barnstead|Lab-Line Imperial III General Purpose

Incubator has been designed with function, reliability, and

safety in mind. It is your responsibility to install it in con-

formance with local electrical codes. It is most important

that the user follow installation instructions exactly as writ-

ten. Failure to do so is likely to lead to improper opera-

tion, erroneous calibrations and possible damage to the

equipment. Do not attempt operation without this informa-

tion.

Safety Information

Warning

Warnings alert you to a possibility of

personal injury.

Caution

Cautions alert you to a possibility of

damage to the equipment.

Note

Notes alert you to pertinent facts and

conditions.

Hot Surface

Hot surfaces alert you to a possibility of

personal injury if you come in contact

with a surface during use or for a period

of time after use.

Alert Signals

Electrical Requirements

Voltage Hertz Amps Watts

302 120 50/60 2.1 400

302-1 240 50/60 0.7 400

305 120 50/60 3.3 400 (1 electrical outlet, 120V, 500W total load)

305M 120 50/60 3.7 400 (1 electrical outlet, 120V, 500W total load)

305-1 240 50/60 1.7 400 (1 electrical outlet, 120V, 500W total load)

305M-1 240 50/60 1.7 400 (1 electrical outlet, 120V, 500W total load)

310 120 50/60 5.0 600 (1 electrical outlet, 120V, 500W total load)

310M 120 50/60 5.8 600 (1 electrical outlet, 120V, 500W total load)

310-1 230/240 50/60 2.5 600 (1 electrical outlet, 120V, 500W total load)

310M-1 230/240 50/60 2.5 600 (1 electrical outlet, 120V, 500W total load)

Temperature Range

Slightly above ambient to 65°C

Shipping Weight

302 Models: 75 lbs. (34 kg)

305 Models: 120 lbs. (55 kg)

310 Models: 215 lbs. (98 kg)

Unit Dimensions

INSIDE OUTSIDE

302 Models: 13"W x 17"D x 20"H 16"W x 21"D x 29.5"H

(33 x 43 x 51 cm) (41 x 53 x 75 cm)

305 Models: 17"W x 21"D x 25"H 20"W x 25"D x 34.5"H

(43 x 53 x 64 cm) (51 x 64 x 88 cm)

310 Models: 37"W x 21"D x 25"H 40.5"W x 25"D x 34.5"H

(94 x 53 x 64 cm) (103 x 64 x 88 cm)

USABLE VOLUME SHELVES SHELF AREA

302 Models: 2.6 cu. ft. 2 2.8 sq. ft.

305 Models: 5.2 cu. ft. 3 6.9 sq. ft.

310 Models: 11.2 cu. ft. 6 13.8 sq. ft.

Specifications

SPECIFICATIONS

Environmental Conditions

Operating: 15°C to 40°C; 20% to 80% relative humidity, non-condensing.

Installation category II (overvoltage) in accordance with IEC 664.

Pollution degree 2 in accordance with IEC 664.

Altitude Limit: 2,000 meters.

Storage: -25°C to 65°C

10% to 85% relative humidity

Shipping Carton

The shipping carton should be inspected upon delivery.

When received, carefully examine for any shipping dam-

age before unpacking. If damage is discovered, the deliv-

ering carrier should both specify and sign for the damage

on your copy of the delivery receipt.

Open the carton carefully making certain that all parts are

accounted for before packaging materials are discarded.

After unpacking, if damage is found promptly report it to

the carrier and request a damage inspection promptly.

IMPORTANT: Failure to request an inspection of damage

within a few days after receipt of shipment absolves the

carrier from any liability for damage. You must call for a

damage inspection promptly.

Location

Place the unit on a level surface protected from drafts,

strong air currents and large fluctuations in ambient tem-

perature. It must be located near an electrical outlet that

meets the unit nameplate requirements. Allow clearance

around the unit for free air convection, accessory equip-

ment, and user convenience. Do not cover the vent on

top of the incubator.

Leveling

It is important that the unit is level before operation. DO

NOT REMOVE THE UNIT’S RUBBER FEET—they assist

proper air circulation inside and outside of the chamber.

Removal can result in erratic control and excessive heat

build-up beneath the unit.

Shelf Installation

1. Each shelf bracket has 2 prongs at each end for

attachment to the chamber sidewall. Insert the

longer top prongs into slots of equal height on

one side of the chamber, then push the bracket

up and insert the lower prongs.

2. Push down on the bracket to insure proper seat-

ing.

Unpacking and Installation

Note

Leave unit disconnected when not in

use.

3. Repeat this procedure for the opposing bracket

making sure it is on the same level as the first

bracket (count the slots).

4. Install other shelf brackets in the same way then

slide shelves into place.

UNPACKING AND INSTALLATION

1. POWER SWITCH: This 2-position rocker switch

controls power to entire unit. The switch is lit

when power is ON.

2. CONTROL STATUS LAMP: This lamp is lit when

power is being supplied to heater and not lit

when power to the heater is OFF.

3. PROGRAMMABLE CONTROLLER: Maintains

chamber temperature and provides a display of

either chamber or set point temperatures.

4. OVER-TEMPERATURE STATUS LAMP: This

lamp is lit when either an over-temperature con-

dition exists or the over-temperature thermostat

is improperly set too low.

5. OVER-TEMPERATURE THERMOSTAT: This

hydraulic thermostat is set by the operator to

back up the control thermostat and safeguard

the incubator.

Start-Up

Insert a flat-blade screwdriver into the panel opening and

rotate the over-temperature thermostat stem completely

clockwise. After making sure the unit is plugged in, press

the power switch to ON.

1 2 3 4 5

Operation

Control Panel

Warning

Do not use in the presence of flam-

mable or combustible materials or

explosive gases. Do not use in the

presence of pressurized or sealed

containers. Fire or explosion may

result, causing death or severe

injury.

Warning

Do not heat any substance above a

temperature that will cause it to emit

toxic fumes. Death or severe injury

may result.

Setting the Over-Temperature

Thermostat

After the unit has reached set point, rotate the over-tem-

perature thermostat stem counterclockwise until the over-

temperature status lamp (4) is lit. Then rotate it clockwise

approximately 5 degrees past the point at which the lamp

is no longer lit. At this point, the over-temperature ther-

mostat will control heaters only at temperatures above the

controller set point.

Temperature Controller

1. CONTROLLER SELF-TEST: When the incuba-

tor is powered up the controller will display 8888

along with the three decimal points and the heat

ON indicator lamp. The display will then blank

out for 2 seconds before showing the chamber

temperature.

2. HEAT ON INDICATOR: The heat ON indicator

lamp is lit when the chamber heater is receiving

power. The lamp will normally flash when the

chamber temperature is at set point.

OPERATION

✱▼

▼

65.0

Heat Indicator

Chamber or Setpoint Temperature

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