Belmont Voyager 2 Bedienungsanleitung

DENTAL UNIT AND CHAIR

INSTALLATION

INSTRUCTIONS

IMPORTANT

This manual provides installation instructions for Belmont VOYAGER II.

The instructions contained in this booklet should be thoroughly read and

understood before attempting installation of chair and unit.

After the installation is completed, file this manual and refer back to it for

future maintenance.

TABLE OF CONTENTS

Page

1. Overall View and Major Components ----------------------------------------- 1

2. Dimentions and Specifications

2-1. Dimentions ------------------------------------------------------------------- 2

2-2. Specifications ---------------------------------------------------------------- 2

3.Installation Instructions

3-1. Pre-Installation Requirements --------------------------------------------- 3

3-2. Unpacking-------------------------------------------------------------------- 6

3-3. Installation Instructions for Stop Valve ---------------------------------- 7

3-4. Installation Instructions for Chair Base ---------------------------------- 7

3-5. Installation Instructions for Unit ------------------------------------------ 8

3-6. Installation Instructions for Utility Section ----------------------------- 12

3-7. Installation Instructions for Chair (Upper Part) ------------------------ 13

3-8. Installation Instructions for Dental Light ------------------------------- 15

4. Speed Adjustment for Chair---------------------------------------------------- 17

5.Hydraulic Diagram for Chair --------------------------------------------------- 18

6. Electrical Diagram for Chair --------------------------------------------------- 18

7. Flow Diagram for Unit---------------------------------------------------------- 19

8. Electrical Diagram for Unit ---------------------------------------------------- 21

-1-

1. OVERALL VIEW AND MAJOR COMPONENTS

Fig.1-1-1 Overall View and Major Parts

MAJOR PARTS

Unit Section

Light Pole

Cuspidor Bowl

Cuspidor Unit

Assistant Holder

Doctor Table

Doctor Arm

Doctor Arm Cover

Foot Control

Headrest

Backrest

Seat

Seat Cover

Armrest

Foot Switch

Power Switch

Pump Cover

J-Box Cover

Presuure Gauge

Stop Valve for Water

Dental Light 048-VG

2. DIMENSIONS AND SPECIFICATIONS

2-1. DIMENSIONS

-mm-

-2-

Fig.2-1-1 Dimensions

2-2. SPECIFICATIONS

Chair Section

Seat initial Height --------------------- 460mm

Seat Lifting Stroke -------------------- 380mm

Backrest Movement ------------------- 0˚ ~ 72˚ above Horizontal

Auto Movements ---------------------- 2 Preset, 1 Last Position Memory

and 1 Auto Return

Control Voltage ------------------------ DC12V

Power Consumption ------------------- 115V, 50/60Hz, 7.2A/5.6A

220V, 50/60Hz, 3.7A/3.1A

230V, 50/60Hz, 3.7A/3.7A

Net Weight ----------------------------- 132 kg

Unit Section

Doctor Side Handpiece --------------- 1 x High Speed Turbine Tubing

1 x Low Speed Air Motor Tubing

1 x 3-Way Syringe

Assistant Side Handpiece------------- Saliva Ejector (Central System Type)

Vacuum (Central System Type)

Bowl Flush ----------------------------- Manual Control

Cupfiller -------------------------------- Manual Control

Dental Light ---------------------------- 048-VG Type

Net Weight ----------------------------- 57 kg (With Dental Light)

240V, 50Hz, 3.6A

3. INSTALLATION INSTRUCTIONS

3-1. PRE-INSTALLATION REQUIREMENTS

A. General Requirements

(1) The contractor is to supply the necessary service and materials to complete the installation of

the satisfaction of the dentists and the installation engineer.

(2) This includes the supply and installation of the electric power supply cables with main isolating

switch and fuses, air supply piping, water supply piping, suction piping including vacuum pump

and its control wires and drain piping as noted on the installation

diagrams.

B. Setting Requirements

(1) The VOYAGER-II dental unit comprises a Chair section, Cuspidor section, Doctor unit section

and Light section.

(2) TheVOYAGER-II should be mounted taking the opening end of drain pipe into due consideration.

Refer to Page 5, Fig.3-1-1.

(3) The place on which the VOYAGER-II (approx. 210 kg) is set must have endurance force of

250kg/m .

(4) The setting position of the VOYAGER-II chair is shown in Fig.3-1-1 as recommended example.

C. Piping and Plumbing Requirements

(1) All pipings and conduits for cables are to be laid down under the floor and to come out from

the floor.

(2) The installation position and height from the floor of each pipe and cable conduit are shown

in Fig.3-1-1.

(3) The recommended sizes, materials and end piece are shown in Table 1.

-3-

Note : The suction pipe and drain pipe should be laid under the floor with an inclination of

1/200 - 1/400.

Air vacuum type does not require suction pipe, vacuum control wire and its conduit.

Item Material Size End Piece

Compressed Air Supply Pipe Shock Resistance Out. Dia.18mm PT1/2

P.V.C. Pipe HI-13 In. Dia. 13mm

Water Supply Pipe Shock Resistance Out. Dia. 18mm PT1/2

P.V.C. Pipe HI-13 In. Dia. 13mm

Suction Pipe P.V.C. Pipe VP-20 Out Dia. 26mm

IN. Dia. 20mm

Drain Pipe P.V.C. Pipe VP-50 Out. Dia. 58mm

In. Dia. 50mm

Power Supply Cable Conduit P.V.C. VE-16 In. Dia. 16mm

Vacuum Control Wire Coduit P.V.C. VE-16 In. Dia. 16mm

Table 1 The Recommended Sizes, Materials and End Piece of Pipes

(5) Do not install on wet floor.

(4) Regarding installation of the vacuum pump and its connection to main suction line, follow the

specifications of central vacuum pump system manufacture's recommendation.

(5) All Piping should be arranged avoiding bend as much as possible.

D. Air Supply Requirements

(1) Compressed air to be supplied should be filtered.

Dirty and moistured air may cause trouble in unit air system.

(2) Air Pressure

Regulate the outlet air pressure of the compressor to the utility section at 0.54 - 0.59 Mpa

(5.0-5.5kg/cm2) and the air pressure should be kept higher than 0.49 Mpa (5kg/cm2)

at any time.

(3) Compressed Air Supply Capacity

Compressed air supply capacity is at least 55 l/min. (Central Vacuum type)

Compressed air supply capacity is at least 88 l/min. (Air vacuum type)

E. Water Supply Requirements

(1) The supply water should be clean.

Dirty water may cause trouble in unit water line.

(2) Water Pressure

More than 0.1 Mpa (1kg/cm2) water pressure in utility section is required for operating

unit efficiently at any time.

F. Electric Supply Requirements

(1) The connection of power supply cable is to be carried out in accordance with the local electric

regulation.

(2) Capacity of the power supply ::

100/110/115V Type Single Phase 50/60 Hz : 10 A

220/230/240V Type Single Phase 50/60 Hz : 6 A

(3) Power supply line should be provided with fuses or circuit breaker in accordance with power

consumption.

(4) The earth wire (ground wire) should be proveded in the utility section.

(5) All cables should have at least 500mm surplus from the floor so that they are long enough to

be connected with the terminals in the utility section.

-4-

-5-

Fig.3-1-1 Setting Position and Plumbing Layout

190

Min. 600

Min. 930

Min. 1170 115

Drain Pipe

Tap for J-Box

345 58

110

70 70 120

190

140

Water Supply

Air Supply

Vacuum

Piping

Vacuum

Operaing

Power

Source

Drain Pipe

PT1/2

Floor Line

3-2. UNPACKING

A. Checking the packages and Unpacking

The VOYAGER II is to be delivered into four packages. (Chair base

section, Chair upper section,Unit section and Dental Light)

B. Checking Contents

Check the contents of each packing with following list.

-6-

(1) Chair Base Section -------------------------------------------------------1set

1.Chair Base Assembly

(Base, Base Cover, Pump Cover)

(2) Chair Upper Section

1. Backrest Assembly-------------------------------------------------------1set

(Backrest Cushion, Backrest Cover, Back Support Cover)

2. Seat Assembly ------------------------------------------------------------1set

3. Armrest (Right and Left) ------------------------------------------------1pce.

4. Headrest Assembly-------------------------------------------------------1set

5. Screw Kit ------------------------------------------------------------------1set

(3) Unit Section

1. Cuspidor Unit with Bracket Assembly --------------------------------1set

2. Doctor Table with Swing Arm Assembly-----------------------------1set

3. Light Post and Light Pole (Chair Mount Type only) ----------------1set

4. Cuspidor Cover ----------------------------------------------------------1set

5. Parts Box ------------------------------------------------------------------1set

(a) Stop Valve (Air and Water) ------------------------------------------1set

(b) Cupfiller and Bowl Flush Nozzle -----------------------------------1set

(d) Vacuum Tip (Straight & Bent) --------------------------------------1set

(e) Drain Cap and Basket Strainer---------------------------------------1set

(f) Vacuum and Drain Elbow (Central Vacuum Type) ---------------1set

(g) Pop Revet for Pump Cover & Cuspidor Base Cover ------------6set

(h) Screw Kit ---------------------------------------------------------------1set

(4). Dental Light Sction

1.Dental Light Assembly (048-VG) -------------------------------------1set

-7-

3-3. INSTALLATION OF STOP VALVES

(1) Confirm that the pipings and wirings are laid out

in accordance with Fig.3-1-1.

(2) Install water and air stop valves to each supply pipe.

The direction of stop valves are shown in Fig.3-3-1.

(3) After installation of the stop valves, open the

valves and flush out dust and chips in the pipings.

Note : Stop valves are packed in the unit section carton.

3-4. INSTALLATION OF CHAIR BASE

Do not plug the power supply line before

removing Red tagged bolt, Back support

plate and Carriage bar.

(1) Remove all the staples fixing carton to pallet,

or cut the carton just above the stapled line,

and remove the carton. (Fig.3-4-1)

(2) Place the base section with pallet behind the

planned location for chair.

(3) Remove the pump cover and remove two

wood screws from the base.(Fig.3-4-2)

(4) Remove the base section from the pallet by

holding the carriage bars and armrest bracket,

then place it at planned location. (Fig.3-4-2)

Do not damage the piping and wirings

by the chair base.

(5) Remove the red tagged bolt (carriage bolt)

from the centre of chair flange. (Fig.3-4-3)

(6) Remove the red tagged oil plug from the oil

reservoir. (Fig.3-4-3)

Fig.3-3-1 Direction of Air and Water

Stop Valves

Fig.3-4-1 Base Section Carton

Fig.3-4-2 Removing Base Section from Pallet

Fig.3-4-3 Removing Red Tagged Bolt

Do not lift the chair by upper structure

after removing the red tagged bolt.

Water Stop Valve

Air Stop Valve

Drain Pipe

Chair Base

Staples

Red Tagged Bolt

Red Tagged

Oil Plug

Wood Screw

Carriage Bar

Armrest Bracket

Pump Cover

Pallet

CAUTION

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