Duralast DL-2D Bedienungsanleitung

MODEL / MODELO:

DL-2D

Battery Maintainer

Mantenedor de baterías

OWNERS MANUAL

MANUAL DEL USUARIO

PLEASE SAVE THIS OWNERS MANUAL AND READ BEFORE EACH USE.

This manual will explain how to use the charger safely and effectively. Please read

and follow these instructions and precautions carefully.

POR FAVOR CONSERVE ESTE MANUAL DEL USUARIO Y LEALO ANTES

DE CADA USO. En este manual le explica cómo utilizar el cargador de manera

segura y conable. Por favor, lea y siga las siguientes instrucciones y precauciones.

0099001795-01

CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ...........................................................................................4

PERSONAL SAFETY PRECAUTIONS..............................................................................................5

PREPARING TO CHARGE.................................................................................................................5

CHARGER LOCATION.......................................................................................................................6

DC CONNECTION PRECAUTIONS..................................................................................................6

FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE .....................................6

FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE .............................................7

GROUNDING AND AC POWER CORD CONNECTIONS ..............................................................7

ASSEMBLY INSTRUCTIONS.............................................................................................................8

FEATURES..........................................................................................................................................8

CONTROL PANEL...............................................................................................................................8

OPERATING INSTRUCTIONS...........................................................................................................8

MAINTENANCE AND CARE ............................................................................................................11

TROUBLESHOOTING..................................................................................................................... 12

BEFORE RETURNING FOR REPAIRS.......................................................................................... 13

SPECIFICATIONS............................................................................................................................ 14

REPLACEMENT PARTS ................................................................................................................. 14

LIMITED WARRANTY...................................................................................................................... 14

CONTENIDOS

INSTRUCCIONES IMPORTANTES DE SEGURIDAD .................................................................. 16

PRECAUCIONES DE SEGURIDAD PERSONAL.......................................................................... 17

PREPARACIÓN PARA LA CARGA ................................................................................................ 18

UBICACIÓN DEL CARGADOR....................................................................................................... 18

PRECAUCIONES DE CONEXIÓN EN CC..................................................................................... 18

SIGA ESTOS PASOS CUANDO LA BATERÍA ESTÉ COLOCADA EN EL VEHÍCULO............... 19

SIGA ESTOS PASOS CUANDO LA BATERÍA SE ENCUENTRE FUERA DEL VEHÍCULO....... 19

CONEXIONES A TIERRA Y ENERGÍA DE CA............................................................................... 20

INSTRUCCIONES DE MONTAJE................................................................................................... 21

CARACTERÍSTICAS........................................................................................................................ 21

PANEL DE CONTROL ..................................................................................................................... 21

INSTRUCCIONES DE OPERACIÓN.............................................................................................. 21

MANTENIMIENTO Y CUIDADO...................................................................................................... 24

LOCALIZACIÓN Y SOLUCIÓN DE PROBLEMAS......................................................................... 25

ANTES DE DEVOLVER A REPARACIONES ................................................................................. 27

ESPECIFICACIONES ...................................................................................................................... 27

REPUESTOS.................................................................................................................................... 27

GARANTÍA LIMITADA...................................................................................................................... 27

• 4 •

1. IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS.

1.1 SAVE THESE INSTRUCTIONS –

This manual contains important safety and operating instructions.

1.2 This charger is not intended for use by children.

1.3 Do not expose the charger to rain or snow.

1.4 Use of an attachment not recommended or sold bythe battery charger manufacturer

may result in a risk of re, electric shock or injury to persons.

1.5 To reduce the risk of damage to electric plug and cord, pull by the plug rather than

the cord when disconnecting charger.

1.6 An extension cord should not be used unless absolutely necessary. Use of

improper extension cord could result in a risk of re and electric shock. If an

extension cord must be used, make sure:

• The pins on plug of extension cord are the same number, size and shape as those

of plug on charger.

• The extension cord is properly wired and in good electrical condition.

• The wire size is large enough for AC ampere rating of charger, as specied in section 8.

1.7 Do not operate charger with damaged cord or plug – replace the cord or plug

immediately.

1.8 Do not operate charger if it has received a sharp blow, been dropped, or otherwise

damaged in any way; take it to a qualied serviceman.

1.9 Do not disassemble charger; take it to a qualied serviceman when service or

repair is required. Incorrect reassembly may result in a risk of electric shock or re.

1.10 To reduce risk of electric shock, unplug charger from outlet before attempting any

maintenance or cleaning. Turning off controls will not reduce this risk.

1.11 WARNING: RISK OF EXPLOSIVE GASES.

a. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS.

BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY

OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT

YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE CHARGER.

b. To reduce risk of battery explosion, follow these instructions and those

published by battery manufacturer and manufacturer of any equipment you

intend to use in vicinity of battery. Review cautionary markings on these

products and on engine.

• 5 •

2. PERSONAL SAFETY PRECAUTIONS

2.1 Consider having someone close enough by to come to your aid when you work

near a lead-acid battery.

2.2 Have plenty of fresh water and soap nearby in case battery acid contacts skin,

clothing, or eyes.

2.3 Wear complete eye protection and clothing protection. Avoid touching eyes while

working near battery.

2.4 If battery acid contacts skin or clothing, wash immediately with soap and water.

If acid enters eye, immediately ood eye with running cold water for at least 10

minutes and get medical attention immediately.

2.5 NEVER smoke or allow a spark or ame in vicinity of battery or engine.

2.6 Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark

or short-circuit battery or other electrical part that may cause explosion.

2.7 Remove personal metal items such as rings, bracelets, necklaces, and watches

when working with a lead-acid battery. A lead-acid battery can produce a short-circuit

current high enough to weld a ring or the like to metal, causing a severe burn.

2.8 Use the charger for charging only 6V and 12V LEAD-ACID (STD, GEL or AGM)

rechargeable batteries. It is not recommended for batteries smaller than 5Ah.

It is not intended to supply power to a low voltage electrical system other than in a

starter-motor application. Do not use battery charger for charging dry-cell batteries

that are commonly used with home appliances. These batteries may burst and

cause injury to persons and damage to property.

2.9 NEVER charge a frozen battery.

3. PREPARING TO CHARGE

3.1 If necessary to remove battery from vehicle to charge, always remove grounded

terminal from battery rst. Make sure all accessories in the vehicle are off, so as

not to cause an arc.

3.2 Be sure area around battery is well ventilated while battery is being charged.

3.3 Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.

3.4 Add distilled water in each cell until battery acid reaches level specied by battery

manufacturer. Do not overll. For a battery without removable cell caps, such as valve

regulated lead acid batteries, carefully follow manufacturer’s recharging instructions.

3.5 Study all battery manufacturer’s specic precautions while charging and

recommended rates of charge.

3.6 Determine voltage of battery by referring to car owner’s manual and make sure that

output voltage selector switch is set at correct voltage. If charger has adjustable charge

rate, charge battery initially at lowest rate.

• 6 •

4. CHARGER LOCATION

4.1 Locate charger as far away from battery as DC cables permit.

4.2 Never place charger directly above battery being charged; gases from battery will

corrode and damage charger.

4.3 Never allow battery acid to drip on charger when reading electrolyte specic

gravity or lling battery.

4.4 Do not operate charger in a closed-in area or restrict ventilation in any way.

4.5 Do not set a battery on top of charger.

5. DC CONNECTION PRECAUTIONS

5.1 Connect and disconnect DC output clips only after setting any charger switches to

“off” position and removing AC cord from electric outlet. Never allow clips to touch

each other.

5.2 Attach clips to battery and chassis, as indicated in sections 6 and 7.

6. FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE

WARNING: A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY

EXPLOSION. TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY:

6.1 Position AC and DC cords to reduce risk of damage by hood, door, or moving engine part.

6.2 Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.

6.3 Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has

larger diameter than NEGATIVE (NEG, N,–) post.

6.4 Determine which post of battery is grounded (connected) to the chassis. If

negative post is grounded to chassis (as in most vehicles), see (6.5). If positive

post is grounded to the chassis, see (6.6).

6.5 For negative-grounded vehicle, connect POSITIVE (RED) clip from battery

charger to POSITIVE (POS, P, +) ungrounded post of battery. Connect NEGATIVE

(BLACK) clip to vehicle chassis or engine block away from battery. Do not connect

clip to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge

metal part of the frame or engine block.

6.6 For positive-grounded vehicle, connect NEGATIVE (BLACK) clip from battery

charger to NEGATIVE (NEG, N, –) ungrounded post of battery. Connect POSITIVE

(RED) clip to vehicle chassis or engine block away from battery. Do not connect

clip to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge

metal part of the frame or engine block.

• 7 •

6.7 When disconnecting charger, turn switches to off, disconnect AC cord, remove clip

from vehicle chassis, and then remove clip from battery terminal.

6.8 See Operating Instructions for length of charge information.

7. FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE

WARNING: A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY

EXPLOSION. TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY:

7.1 Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has a

larger diameter than NEGATIVE (NEG, N, –) post.

7.2 Attach at least a 24-inch-long 6-gauge (AWG) insulated battery cable to

NEGATIVE (NEG, N, –) battery post.

7.3 Connect POSITIVE (RED) charger clip to POSITIVE (POS, P, +) post of battery.

7.4 Position yourself and free end of cable as far away from battery as possible – then

connect NEGATIVE (BLACK) charger clip to free end of cable.

7.5 Do not face battery when making nal connection.

7.6 When disconnecting charger, always do so in reverse sequence of connecting

procedure and break rst connection while as far away from battery as practical.

7.7 A marine (boat) battery must be removed and charged on shore. To charge it on

board requires equipment specially designed for marine use.

8. GROUNDING AND AC POWER CORD CONNECTIONS

8.1 This battery charger is for use on a nominal 120 volt circuit. The plug must be

plugged into an outlet that is properly installed and grounded in accordance with

all local codes and ordinances. The plug pins must t the receptacle (outlet). Do

not use with an ungrounded system.

8.2 DANGER: Never alter the AC cord or plug provided – if it does not t the outlet,

have a proper grounded outlet installed by a qualied electrician. An improper

connection can result in a risk of an electric shock or electrocution.

NOTE: Pursuant to Canadian Regulations, use of an adapter plug is not allowed

in Canada. Use of an adapter plug in the United States is not recommended and

should not be used.

8.3 USING AN EXTENSION CORD

The use of an extension cord is not recommended. If you must use an extension

cord, follow these guidelines:

• Pins on plug of extension cord must be the same number, size, and shape as

those of plug on charger.

• Ensure that the extension cord is properly wired and in good electrical condition.

• 8 •

• Wire size must be large enough for the AC ampere rating of charger, as specied:

Length of cord (feet) 25 50 100 150

AWG* size of cord 18 18 18 16

*AWG-American Wire Gauge

9. ASSEMBLY INSTRUCTIONS

9.1 Remove all cord wraps and uncoil the cables prior to using the battery charger.

10. FEATURES

1. Ring connectors

(quick-connect)

2. Battery clamps

(quick-connect)

3. Bad Battery LED

4. Power LED

5. Clamps Reversed LED

6. Charging Status LED

7. Hook attachment

2345

11. CONTROL PANEL

LED INDICATORS

POWER (green) LED lit: The charger is connected to AC power.

CHARGING STATUS INDICATOR:

Yellow/orange LED lit: The charger is charging the battery.

Yellow/orange LED ashing: The charger is in abort mode.

Green LED pulsing: The battery is fully charged and the charger is in

maintain mode.

CLAMPS REVERSED (red) LED ashing: The connections are reversed.

BAD BATTERY (red) LED lit: The charger has detected a problem

with the battery. See Troubleshooting for more information.

NOTE: See Operating Instructions for a complete description of the charger modes.

12. OPERATING INSTRUCTIONS

IMPORTANT: Do not start the vehicle with the charger connected to the AC outlet,

or it may damage the charger and your vehicle.

NOTE: This charger is equipped with an auto-start feature. Current is supplied

to the battery clamps before a battery is connected, and the clamps may spark if

touched together.

• 9 •

CHARGING A BATTERY IN THE VEHICLE

1. Turn off all the vehicle’s accessories.

2. Keep the hood open.

3. Clean the battery terminals.

4. Place the charger on a dry, non-ammable surface, or use the convenient hook

attachment to hang the unit safely outside the work area.

5. Lay the AC/DC cables away from any fan blades, belts, pulleys and other

moving parts.

6. Connect the battery, following the precautions listed in sections 6 and 7.

7. Connect the charger to a live grounded 120V AC outlet.

8. The green POWER LED will light.

9. When charging is complete, disconnect the charger from the AC power,

remove the clamps from the vehicle’s chassis, and then remove the clamp

from the battery terminal.

CHARGING A BATTERY OUTSIDE OF THE VEHICLE

1. Place battery in a well-ventilated area.

2. Clean the battery terminals.

3. Connect the battery, following the precautions listed in sections 6 and 7.

4. Connect the charger to a live grounded 120V AC outlet.

5. The green POWER LED will light.

6. When charging is complete, disconnect the charger from the AC power,

disconnect the negative clamp, and nally the positive clamp.

7. A marine (boat) battery must be removed and charged on shore.

USING THE QUICK-CONNECT CABLE CONNECTORS

Connect either of the two (2) output cable leads to the charger. Make sure to place

the charger on a dry, non-ammable surface.

WARNING: Never connect the clamp and ring terminal connectors together for

use in other applications, such as external battery or other power source charging,

or to extend the output cable length, as reverse polarity and/or overcharge

conditions will occur.

USING THE 50 AMP BATTERY CLAMPS

1. Connect the end of the charger output cable to the end of the battery cable,

quick-connect and clamps.

2. Follow the steps in sections 6 and 7, to connect the output clamps to the battery.

3. Connect the charger to a live 120V AC outlet.

• 10 •

USING THE RING CONNECTORS

1. To permanently attach to a battery, loosen and remove each nut from the bolt

at the battery terminal.

2. Connect the red POSITIVE connector ring to the POSITIVE battery terminal.

3. Connect the black NEGATIVE connector ring to the NEGATIVE battery terminal.

4. Replace and tighten the nuts to secure.

5. Connect the cable to the end of the charger output cord.

Take care to keep the wires and plug away from metal and moving parts.

6. Connect the charger to a live grounded 120V AC outlet.

BATTERY CHARGING TIMES

APPLICATION BATTERY

SIZE

CHARGING TIME (hours)

2A 6A 8A 10A

POWERSPORTS 6 Ah

32Ah

6 2 1.5 1.5

15 5 4.5 4

AUTOMOTIVE 300 CCA

1000 CCA

12 4 3.5 3

30 10 8 7

MARINE 50 Ah

105 Ah

15 5 4 3.5

32 11 10 8

Times are based on a 50% discharged battery and may change,

depending on age and condition of battery.

AUTOMATIC CHARGING MODE

When an Automatic Charge is performed, the charger switches to the maintain

mode automatically after the battery is charged.

ABORTED CHARGE

If charging cannot be completed normally, charging will abort. When charging

aborts, the charger’s output is shut off. The BAD BATTERY (red) LED will

light and the yellow/orange (CHARGING) LED will ash. Do not continue

attempting to charge this battery. Check the battery and replace, if necessary.

DESULFATION MODE

Desulfation could take 8 to 10 hours. If desulfation fails, charging will abort. The

BAD BATTERY (red) LED will light and the yellow/orange (CHARGING)

LED will ash.

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