3D Joy JoysMaker R2 Bedienungsanleitung

JoysMaker R2

Assembly Guide

(use it combine with machine user guide)

Version

Date

Main Content

2014-05-12

Initial version

JoysMaker 3DJoy version R2 assembly guide

1.0 Frame assembled.................................................................................................................4

1.0.1 Preparation............................................................................................................4

1.0.2 Some Conception.................................................................................................4

1.1 Frame............................................................................................................................5

1.1.1 Assembly good framework for rendering...................................................5

1.1.2 Preparation.....................................................................................................5

1.1.3 Step1, install Limited Switch........................................................................6

1.1.4 Step2, assemble the Frame.........................................................................9

1.1.5 Step3, assembly the other parts of the Frame........................................11

1.2 X-Y Motor....................................................................................................................1

1.2.1 Preparation.....................................................................................................1

1.2.2 X、Y Motor Pulley assemble.......................................................................1

1.2.3 Assemble X、Y Motor..................................................................................2

1.2.4 Install Z Motor................................................................................................3

1.3 X-YAxis assembly.......................................................................................................1

1.3.1 Preparation.....................................................................................................1

1.3.2 Step1, install the ball bearing......................................................................1

1.3.3 Step2, install the bear cap and slice blocks ..............................................2

1.3.4 Step3，install the axis and slider................................................................3

1.4 Install the printing head................................................................................................1

1.4.1 Preparation Work..........................................................................................1

1.4.2 Install the printing head................................................................................1

1.5 Install the Z Printing platform......................................................................................8

1.5.1 Preparation.....................................................................................................8

1.5.2 Install the printing platform...........................................................................8

1.5.3 Smear lubricant oil...........................................................................................15

1.6 Install the extruder......................................................................................................16

1.6.1 Preparation.........................................................................................................16

1.6.2 Assemble............................................................................................................16

1.7 Assemble the LCD and shell......................................................................................19

1.7.1 Preparation.........................................................................................................19

1.7.2 Assemble............................................................................................................19

1.8 Assemble the power supply........................................................................................20

1.8.1 Preparation.....................................................................................................20

1.8.2 Assembly ...........................................................................................................20

1.9 Assemble the fan........................................................................................................22

1.9.1 Preparation.....................................................................................................22

1.9.2 Assembly ...........................................................................................................22

1.10 Assemble the circuit board.........................................................................................23

1.10.1 Preparation.....................................................................................................23

1.10.2 Components...................................................................................................23

1.11 Assemble the power outlet .........................................................................................24

1.11.1 Preparation.....................................................................................................24

JoysMaker 3DJoy version R2 assembly guide

1.11.2 Components...................................................................................................25

1.11.3 Assemble the power outlet.............................................................................25

1.11.4 PCB connections............................................................................................26

1.11.5 Connect the wires ..........................................................................................27

1.12 Assemble the relay and cabling to the heated build platform.....................................29

1.12.1 Preparation.....................................................................................................29

1.12.2 Components...................................................................................................29

1.12.3 Assemble the Relay with attached cables......................................................29

1.13 Leveling the printing platform ...................................................................................33

JoysMaker 3DJoy version R2 assembly guide

1.0 Frame assembled

1.0.1 Preparation

Time Needed：

About 50 to 90 minutes.

Tools needed:

1. Allen wrench (1.5mm 和2.0mm)

2. 2mm Hexagon screwdriver

3. The pliers

All components required for the subcontract encapsulation assembly printers, below in the

assembly process, indicating the name of this step needed components.

1.0.2 Some Conception

Metric: the product is most used in the design of the metric system (mm and m). Use

another dimension is inch (inches and inches). Most of the parts are using the M3 (3 mm

diameter).

T-Slots and tabs：

Note: some may show on the drawing is not the T slot, but is the square nut, direct use of

hexagonal nut.

JoysMaker 3DJoy version R2 assembly guide

1.1 Frame

1.1.1 Assembly good framework for rendering

As above, such as frame part is not smooth, can use sand paper burnish, but don't be too

hard, to prevent the fracture.

1.1.2 Preparation

Time Needed：

General need 20 to 30 minutes.

Tools Needed：

2mm Hexagon screwdriver

JoysMaker 3DJoy version R2 assembly guide

List：

The required items list

Items

Qty

Description

The printer panel

Front, back, left, right, top, bottom panel

Limit switch

5 long, 1 short

10mm M3 screw

Some

Limit switch

12mm M3 screw

Some

Z direction Limit switch

16mm M3 screw

Some

T slot

M3 nuts

Some

Together usage with M3 screw

Hang machine block

slice（11A）

Used on back frame, to hang the feeder

Z axis blocks

pieces(3A)

Z axis blocks

Velcro

Limit switch wires connect to the frame.

1.1.3 Step1, install Limited Switch

The required items list

Items

Qty

Description

FRONE Panel

Marked with FRONT

BACK Panel

Marked with BACK

LEFT Panel

Marked with LEFT

Limited Switch

5long 1short

10mm M3 screw

12mm M3 screw

Z axis Limited switch

Spacer

Use it with 12mm M3 screw

M3 nuts

Some

Panels：

JoysMaker 3DJoy version R2 assembly guide

Limited Switch：

In printing, the main purpose of the limit

switch is, when the transport plane arrived

at edge machine; ensure the machine can

stop moving in a timely manner.

1. As shown in the FRONT (former) panel, the BACK (BACK) and LEFT (LEFT) panel

installed two position switch, only tighten-up without limit switch, for subsequent

adjustment.

注意：短线限位开关装在 BACK 板下部

限位开关应安装在面板上的限位标示处

限位开关的位置应和面板标识字(FRONT, BACK, LEFT)同侧

限位开关的弹簧片应朝向内侧

为方便后续安装，各面板上限位开关编号如图，后续限位开关描述均按照此编号

Note: Short wire limit switch located at the bottom of the BACK panel.

Limit switches shall be installed at the mark on the panel.

The location of the limit switch should be on the same side with the panel logo word

(FRONT, BACK, LEFT).

The spring leaf should be toward the inside of limit switch.

In order to facilitate subsequent installation, each panel limit switch Numbers as

shown in figure, the subsequent limit switch description are numbered in accordance

with this.

⑴Limit switches on the front panel installation(As shown below, spring leaf

downward)

JoysMaker 3DJoy version R2 assembly guide

⑵Limit switches on the front panel installation(spring leaf downward)

Front panel installation Left panel installation

⑶Back panel installation

Limited switch downward, use the ones with short wires.

In order to facilitate subsequent adjustment for the limit switch, can be mounted

with 2 thin spacers.

Back panel installation Back panel installation

NOTE: Washers behind screw heads

Till now, the limited switches are assembled.

JoysMaker 3DJoy version R2 assembly guide

1.1.4 Step2, assemble the Frame

Item lists

Items

Qty

Description

Panels

The ones already with limited switches.

16mm M3

screws

Nylon bands

1. Put the back panel on the table, marks face up.

2. Insert the TOP panel by placing the tabs of the top panel into the slots of the

back panel.

3. Do the same with the BOTTOM panel and then place the FRONT panel on

both.

4. Now fit the RIGHT side panel, fix with a few bolts, then the LEFT panel.

5. Use the tie bind the limited switch wires to the corner for the frame

JoysMaker 3DJoy version R2 assembly guide

6. Install all the screws, and then you will have this part of work finished.

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