3M Litmann Quality 3100 Bedienungsanleitung

3M™Mining Cable Splice Kit 3100

Instructions

Kit Contents:

1 Scotch®Heavy Duty Mining Tape 31, 2" x 8.5'

1 Scotch®Linerless Rubber Splicing Tape 130C, 1½" x 30'

1 3M™Temflex™Vinyl Electrical Tape 1700P, 1½" x 44'

1 3M™Cable Cleaning Preparation Kit CC-2-Dry

1 Instruction Sheet

Note: Scotch®Linerless Rubber Splicing Tape 130C is applied highly-stretched with

tacky side DOWN.

Technical Information:

For use on 2, 3 or 4-Conductor Flat Type W, G or G-GC

3 or 4-Conductor Round Type W, G or G-GC

#6 AWG–1/0 AWG (14-50 mm2)

600 V–2 kV

Cables up tp 500 kcmil (250 mm2) will require the use of additional tapes.

Mine Safety and Health Administration Acceptance:

P-07-KA080005/00-MSHA

DANGER

Before attempting any cable repairs, make sure that the proper cable is

disconnected, locked out and suitably tagged.

CAUTION

Working around energized systems may cause serious injury or death. Installation

should be performed by personnel familiar with good safety practice in handling

electrical equipment. De-energize and ground all electrical systems before installing

product.

August 2009

78-8127-6830-3-C 

2 78-8127-6830-3-C

Instructions For Flat Cables

Scotch®Linerless Rubber Splicing Tape 130C

Scotch®Heavy Duty Mining Tape 31

3M™Temflex™Electrical Vinyl Tape 1700P

3M™Temflex™Vinyl Electrical Tape 1700P

Scotch®Linerless Rubber Splicing Tape 130C

3M™Temflex™Electrical Vinyl Tape 1700P

Figure 1

1.0 Cutting And Cable Preparation

1.1 Square cut cable ends to be spliced.

1.2 Split cable approximately 12" (305 mm) between phases.

1.3 If using cable types G or G-GC, pull grounds and ground check conductors out

and tape to cable jacket behind split.

1.4 If using two-conductor cable, cut one lead approximately 6" (150 mm) from end

of cable, leave other conductor approximately 12" (305 mm). Cut corresponding

conductors to match.

(150 mm)

(230 mm)

12"

(305 mm)

Required Connector Length

Scuff &

Clean

1" (25 mm)

taper

(100 mm)

Figure 2

78-8127-6830-3-C 3

1.5 If using three-conductor cable, stagger leads approximately 6" (150 mm), 9"

(230 mm), and 12" (305 mm) from end of split. Cut corresponding conductors

to match.

(150 mm)

(230 mm)

12"

(305 mm)

Required Connector Length

Scuff &

Clean

1" (25 mm)

taper

(100 mm)

Figure 3

1.6 Remove jacket and phase insulation for one-half butt connector length or two

parallel connector lengths from each phase end.

1.7 Taper jacket approximately 1" (25 mm). Taper or bevel ends of insulation to

conductor.

1.8 Scuff and clean 4" (100 mm) of cable jacket beyond each taper or split end.

1.9 Cut ground and ground check conductor to lie in between connections of phases.

2.0 Install Connectors

2.1 Join conductors one at a time using proper connectors (butt, parallel or modified

crow's foot) and crimping tool.

Note: Insulate each conductor in sequence before connecting the next conductor,

ground, or ground check.

Figure 4

4 78-8127-6830-3-C

3.0 Replace Insulation

3.1 Apply one half-wrapped layer of 3M™Temflex™Vinyl Electrical Tape 1700P

from edge of taper to edge of taper.

Note: Scotch®Glass Cloth Tape 27 or Scotch®Glass Cloth Tape 69, while not

included, may be added and used at this time.

3M™Temflex™Electrical Vinyl Tape 1700P

Figure 5

3.2 Apply highly-stretched half-lapped layers of Scotch®Linerless Rubber Splicing

Tape 130C (tacky side DOWN) over 1700P tape and up onto tapers. Build up

half-lapped layers of tape gradually going out on existing insulation ½" (13 mm)

past top of tapers. Tape should be wrapped to a thickness equal to or greater than

the original insulation.

Scotch®Linerless Rubber Splicing Tape 130C

Tacky Side DOWN

½" (13 mm)

past end of taper

½" (13 mm)

past end of taper

Figure 6

3.3 Starting ½" (13 mm) past end of 130C tape apply one half-lapped layer of

1700P tape over the 130C tape, extending ½" (13 mm) past the other end of the

130C tape.

3M™Temflex™Vinyl Electrical Tape 1700P

½" (13 mm)

past end of

previous layer

½" (13 mm)

past end of

previous layer

Figure 7

78-8127-6830-3-C 5

3.4 If cable includes a ground check, the ground check connector should be

wrapped with one half-lapped layer of 3M™Temflex™Electrical Vinyl Tape

1700P extending ¼" (6 mm) onto existing insulation, followed by a half-lapped

layer (tacky side DOWN) of Scotch®Linerless Rubber Splicing Tape 130C

extending ¼" (6 mm) past the 1700P tape, then using the same ¼" (6 mm)

overlap, add a final layer of half-lapped 1700P tape.

3.5 Connect remaining ground wires.

Figure 8

4.0 Replace Jacket

4.1 Start 1" (25 mm) above split or top of taper and apply half-lapped layers of

130C tape (tacky side DOWN) across splice and 1" (25 mm) past end of

opposite split or top of taper. Apply half-lapped layers, filling all voids until

splice area is returned to greater than or equal to original cable profile.

1" (25 mm)

past split or

top of taper

1" (25 mm)

past split or

top of taper

Scotch®Linerless

Rubber Splicing Tape 130C

Tacky Side DOWN

Figure 9

4.2 Start 2" (50 mm) from 130C tape and apply one half-lapped layer of Scotch®

Heavy Duty Mining Tape 31 with mastic side toward the cable across the splice

and continue 2" (50 mm) past the end of the Scotch®Linerless Rubber Splicing

Tape 130C. Always wrap the 31 tape toward the machine end of the cable.

2" (50 mm)

past end of

previous layer

2" (50 mm)

past end of

previous layer

Scotch®Heavy Duty Mining Tape 31

(Mastic side toward cable)

Machine End

Start taping here

Figure 10

6 78-8127-6830-3-C

4.3 Starting 1" (25 mm) past the Scotch®Heavy Duty Mining Tape 31, apply 3

half-lapped layers of 3M™Temflex™Vinyl Electrical Tape 1700P to each end to

temporarily secure the ends of the 31 tape acket until the jacket reaches full bond.

(25 mm)

3M™Temflex™Vinyl Electrical Tape 1700P

Figure 11

5.0 Repairing Damaged Cable Jacket

Note: For jacket repair option, additional tape may be needed for longer repairs.

5.1 Remove damaged cable jacket and taper jacket approximately 1" (25 mm).

5.2 Scuff and clean 3" (75 mm) of cable jacket beyond each split end.

Scuff &

Clean

Scuff &

Clean

(25 mm)

(75 mm)

Figure 12

5.3 Start 1" (25 mm) above split or top of taper and apply half-lapped layers of

Scotch®Linerless Rubber Splicing Tape 130C (tacky side DOWN) to 1"

(25 mm) past end of opposite split or top of taper. Apply half-lapped layers,

filling all voids until the area is returned to greater than or equal to original

cable profile.

1" (25 mm)

past split or

top of taper

1" (25 mm)

past split or

top of taper

Scotch®Linerless

Rubber Splicing Tape 130C

Tacky Side DOWN

Figure 13

78-8127-6830-3-C 7

5.4 Start 2" (50 mm) from Scotch®Linerless Rubber Splicing Tape 130C and apply

one half-lapped layer of Scotch®Heavy Duty Mining Tape 31 with mastic side

toward the cable continuing 2" (50 mm) past the end of the 130C tape. Always

wrap the 31 tape toward the machine end of the cable.

2" (50 mm)

past end of

previous layer

2" (50 mm)

past end of

previous layer

Scotch®Heavy Duty Mining Tape 31

(Mastic side toward cable)

Machine End

Start taping here

Figure 14

5.5 Starting 1" (25 mm) past the 31 tape, apply 3 half-lapped layers of

3M™Temflex™Vinyl Electrical Tape 1700P to each end to temporarily secure

the ends of the 31 tape until the tape reaches full bond.

(25 mm)

3M™Temflex™Vinyl Electrical Tape 1700P

Figure 15

8 78-8127-6830-3-C

Instructions for Round Cables

Scotch®Linerless Rubber Splicing Tape 130C

Scotch®Heavy Duty Mining Tape 31

3M™Temflex™Vinyl Electrical Tape 1700P

Scotch®Linerless Rubber Splicing Tape 130C

3M™Temflex™Electrical Vinyl Tape 1700P

Figure 16

6.0 Prepare Cable

6.1 Position cable ends so that conductor color rotation matches.

6.2 Circle-cut cable jacket approximately 12" (305 mm) from each end. Be sure not

to damage cable conductors.

6.3 Measure approximately 14" (355 mm) from cable end and fully taper cable

jacket down to circle cut.

Circle cut cable jacket

12"

(305 mm)

14"

(355 mm)

Scuff & Clean

(100 mm)

Figure 17

6.4 Remove approximately 12" (305 mm) of cable jacket.

6.5 Scuff and clean 4" (100 mm) of cable jacket beyond each split end.

6.6 Remove cable fillers.

78-8127-6830-3-C 9

6.7 If present, fold back grounds and ground check conductors and temporarily tape

to cable jacket with vinyl tape.

Fold back grounds &

ground check conductors

Figure 18

6.8 Select one conductor and cut conductor approximately 9" (230 mm). Match this

conductor with same color conductor on opposite end.

6.9 Rotate cable so conductor twist will match original cable lay as much as

possible.

6.10 Take next conductor in rotation and cut approximately 6" (150 mm) from end.

6.11 If present, remove color code and/or separator tape for length of phase.

6.12 Remove insulation from ends of conductors for one-half connector length if

using butt splices, or two connector lengths if using parallel splices.

6.13 Pencil insulation for approximately ½" (13 mm), sand smooth and clean with

solvent wipe.

(150 mm)

(230 mm)

12"

(305 mm)

½"

(13 mm)

Required connector length

Figure 19

10 78-8127-6830-3-C

7.0 Connect Phase Conductors

7.1 Join power conductors with proper connectors and appropriate crimping tool.

Make certain conductors butt center indents of connector.

Figure 20

8.0 Apply Primary Insulation

8.1 Apply one half-lapped layer of 3M™Temflex™Vinyl Electrical Tape 1700P from

edge of taper to edge of taper.

NOTE: Scotch®Glass Cloth Tape 27, while not included, may be used at this time.

3M™Temflex™Electrical Vinyl Tape 1700P

Figure 21

8.2 Apply half-lapped layers of two-thirds-stretched Scotch Linerless®Rubber

Splicing Tape 130C (tacky side DOWN) over 1700P tape and up onto tapers.

Build up half-lapped layers of 130C tape until equal to or greater than original

and extending ½" (13 mm) onto existing insulation.

Scotch®Linerless Rubber Splicing Tape 130C

Tacky Side DOWN

Color coding

1/8"

3 mm

1/8"

3 mm

Figure 22

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