3M 3M-Matic 800r3 Datenblatt

3M Packaging Systems Division

3M Center, Building 220-8W-01

St. Paul, MN 55144-1000

800r3 Type 29600

Random

Case Sealer

with

Taping Heads

Instructions and Parts List

"3M-Matic" and "AccuGlide" are Trademarks

of 3M, St. Paul, MN 55144-1

Printed in U.S.A.

Serial No.

For Reference, record taping head(s) serial number(s) here.

Important

It is recommended you

immediately order the

spare parts listed on

page 35. These parts

are expected to wear

through normal use

and should be kept on

hand to minimize

production delays.

Important

Safeguards

Read "Sa ety Labels", pages

3-6 and also operating

"Warnings", page 17

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT.

3M-Matic

AccuGlide 3

"3M-Matic"and "AccuGlide" are Trademarks of,

3M St. Paul, MN 55144-1000

Printed in U.S.A.

"3M-Matic"and "AccuGlide" are Trademarks of,

3M St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Type 40800

Replacement Parts and Service Information

3M Packaging Systems Division

3M Center, Building 220-8W-01

St. Paul, MN 55144-1000

To Our Customers:

This is the 3M-Matic/AccuGlide/Scotch brand equipment you

ordered. It has been set up and tested in the factory ith "Scotch" brand

tapes. If technical assistance or replacement parts are needed, call or Fax

the appropriate number listed belo .

Included ith each machine is an Instructions and Parts List manual.

Replacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also,

when ordering parts and/or additional manuals, include machine name,

number and type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts

241 Venture Drive 1-800/344 9883

Amery, WI 4001-132 FAX# 71 /268 81 3

Technical Assistance:

3M Matic Helpline  1 800/328 1390. Please provide the customer support

coordinator with the machine number, machine type/model and serial number.

If you have a technical question that does not require an immediate response,

you may Fax it to 715/381 0248.

Minimum billing on parts orders will be $25.00. eplacement part prices available on request.

Note : Out ide the U.S., contact the local 3M ub idiary for part ordering information.

$10.00 restocking charge per invoice on returned parts.

"3M-Matic", "AccuGlide" and Scotch are trademarks

of 3M, St. Paul, Minnesota 551 -1000

Printed in U.S.A.

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic/AccuGlide/Scotch brand equipment you

ordered. It has been set up and tested in the factory ith "Scotch" brand

tapes. If any problems occur hen operating this equipment, and you

desire a service call, or phone consultation, call, rite or Fax the

appropriate number listed belo .

Included ith each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description and quantity required. Also, when

ordering parts and/or additional manuals, include machine name, number and

type.

1-800/328 1390

"3M-Matic", "AccuGlide" and Scotch are trademarks

of 3M, St. Paul, Minnesota 551 -1000

Printed in U.S.A.

3M Packaging Systems Division

3M Center, Building 220-8W-01

St. Paul, MN 55144-1000

This instruction manual is divided into two sections as follows:

Section IInclude all information related to in tallation, operation and part for the ca e ealer.

Section II Include pecific information regarding the AccuGlide II STD 3 Inch Taping Head .

Table of Contents Page

Section I  800r3 Random Case Sealer

Intended U e ................................................................................................................................... 1

Equipment Warranty and Limited Remedy ..................................................................................... 2

800r3 Content ............................................................................................................................... 2

Important Safeguard ..................................................................................................................... 3 - 6

Specification .................................................................................................................................. 7 - 9

In tallation and Set-Up.................................................................................................................... 10 - 12

Receiving and Handling ..................................................................................... 10

Machine Set-Up ................................................................................................. 10 - 12

Packaging and Separate Part ................................................................. 10

Outboard Tape Roll Mounting .................................................................. 11

Tape Leg Length ...................................................................................... 11

Box Size Capacity of Ca e Sealer ........................................................... 11

Pneumatic Connection ............................................................................. 12

Electrical Connection and Control .......................................................... 12

Initial Start-Up of Ca e Sealer .................................................................. 12

Operation ........................................................................................................................................ 13 - 18

Control , Valve and Switche .......................................................................... 14 - 16

Tape Loading/Threading .................................................................................... 17

Box Sealing ........................................................................................................ 18

Box Jam ............................................................................................................. 18

Maintenance.................................................................................................................................... 19 - 22

Cleaning ............................................................................................................. 19

Lubrication.......................................................................................................... 19

Drive Belt .......................................................................................................... 20 - 21

Circuit Breaker ................................................................................................... 22

Knife Replacement, Taping Head ...................................................................... 22

Adju tment ................................................................................................................................... 23

Drive Belt Ten ion .............................................................................................. 23

Taping Head Adju tment .................................................................................. 23

(Table o Content continued on next page)

Instruction Manual

800r3 Random Case Sealer, Type 29600

Manual 1

Manual 2

Type 40800

Manual 1

Table of Contents (Continued) Page

Special Set-Up Procedure .............................................................................................................. 24 - 25

Changing Tape Leg Length................................................................................ 24

Box Height Range .............................................................................................. 24 - 25

Trouble hooting................................................................................................................................ 27 - 28

Operating Sequence ........................................................................................................................ 29

Electrical Diagram ........................................................................................................................... 30 - 31

Pneumatic Diagram ......................................................................................................................... 32 - 33

Part and Service Information .......................................................................................................... 35

Option /Acce orie ....................................................................................................................... 36

Replacement Part Illu tration and Part Li t .................................................. Yellow Section 37 - 67

Section II  AccuGlide II STD 3-Inch Taping Head

(See Section II for Table of Content )

Manual 1

Manual 2

The intended use of the 3M-MaticTM 800r3 Random Case Sealer with AccuGlideTM

Taping Heads is to apply a

C clip of ScotchTM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular

slotted containers. The case sealer automatically ad usts to a wide range of box sizes (see "Specifications 

Box Weight and Size Capacities", page 8).

Intended Use

3M-MaticTM 800r3 Random Case Sealer, Type 29 00

Type 40800

(1) 800r3 Random Case Sealer, Type 29600

(1) Tool and Parts List

(1) Instruction and Parts Manual

ScotchTM, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

800r3 Contents

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WAR-

RANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF

TRADE:

3M sells its 3M-Matic 800r3 Random Case Sealer, Type 29 00 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety

(90) days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3Ms and sellers

sole obligation shall be, at 3Ms option, to repair or replace the part, provided the defective part is returned

immediately to 3Ms factory or an authorized service station designated by 3M. A part will be presumed to have

become defective after its warranty period unless the part is received or 3M is notified of the problem no later

than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a

reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have

no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have

no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any

accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,

improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential

damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal

theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a

written agreement signed by authorized officers of 3M and seller.

Type 40800

Important Safeguards

The "Warning - Hazardous Voltage" label, shown

in Figure 1-2, is attached to the electrical enclosure

on the lower right side of the machine frame. The

label warns service personnel to unplug the power

supply before attempting any service work on the

case sealer.

Important  In the event the following safety

labels are damaged or destroyed, they must be

replaced to ensure operator safety. A label

kit, part number 78-8113-6778-4 is available as

a stock item or individual labels can be ordered.

See Parts Illustration/List, Section I, pages 66

and 67.

Figure 1-3  Hands Warning Label

Figure 1-1  Knife Warning Label

Figure 1-2  Electrical Warning Label

The two "Warning  Keep Away From Moving

Belts" labels, shown in Figure 1-3, are located on

each side of the top surface of the machine bed at

the infeed end. These labels warn operators and

service personnel to keep hands away from this

area when the drive belts are running.

Two "Warning Sharp Knife" labels, shown in

Figure 1-1, are attached to both sides of the upper

assembly at the location of the cut-off knife on the

upper taping head. The labels warn operators and

service personnel of the very sharp knife used to cut

the tape at the end of the tape application.

This safety alert symbol identifies

important messages in this manual.

READ AND UNDERSTAND THEM BEFORE

INSTALLING OR OPERATING THIS

EQUIPMENT.

Important Safeguards (Continued)

The "Stop" label, shown in Figure 1-4, is located in

front of the E-Stop switch and reminds operators

and casual personnel of the function of this switch.

In addition, an "On/Off" label is attached next to the

On/Off switch on the left machine guard at the

infeed end.

Figure 1-4  Stop and On/Off Labels

The "Safety Instructions" label, shown in

Figure 1- , is attached to the frame next to the air

valve/regulator and reminds operator of correct air

pressure to use. The "On/Off" label reminds

operators of the location of the pneumatic On/Off

valve.

Figure 1-  Safety Instructions Label

The "Safety Instructions" label, shown in

Figure 1-5, is attached to the front of the upper

assembly. The label provides convenient safeguard

instructions for the operator and service personnel.

Figure 1-5  Safety Instructions Label

Two "Operating Notice" labels, shown in

Figure 1-7, are located on the top, infeed end of

both drive belt assemblies. The labels remind

operators of correct belt ad ustment procedures.

Figure 1-7  Operating Notice Label

Important Safeguards (Continued)

The "Raise/Latch" label, shown in Figure 1-8, is

attached to the upper, middle of the left machine

guard. The label provides quick reference

instructions for raising, latching and unlatching the

upper assembly.

Figure 1-8  Raise/Latch Upper Assembly Label

Figure 1-9  Force Adjustment Label

The "Force Adjustment" label, shown in

Figure 1-9, is attached to the left side of the

machine frame at the infeed end, The label

provides force ad ustment information for the upper

taping head assembly and belt centering.

The "Upper Head Pressure Gage" label, shown in

Figure 1-10, is attached to the upper assembly by

the air pressure gage.

Figure 1-10 Air Pressure Gage Label

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