80% Arms FST-1 Bedienungsanleitung

OPERATOR’S MANUAL

HIGH-SPEED PRECISION MILLING ROUTER

FST-1

WARNING: To reduce the risk of injury and property damage, you must read and

understand this operator’s manual before using the router. Always wear eye and hearing

protection when using the router. Always wear eye protection with side shields marked

to comply with ANSI Z87.1.

TABLE OF CONTENTS

Power Tool Safety Warnings .................... 2

Compact Router Safety Warning ............. 3

Symbols ...................................................... 4

Electrical ..................................................... 4

Features ..................................................... 5

Assembly .................................................... 6

Operation .................................................... 7

Maintenance .............................................. 10

Illustrations ................................................ 11

Warranty / Customer Service ................... 12

WARNING

Read all safety warnings and all instructions. Failure to follow the warnings

and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your

corded mains-operated power tool.

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

Do not operate power tools in explosive atmospheres,

such as in the presence of flammable liquids, gases

or dust. Power tools create sparks which may ignite the

dust or fumes.



Keep children and bystanders away while operating a

power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify

the plug in any way. Do not use any adapter plugs with

earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces

such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body

is earthed or grounded.

Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of elec-

tric shock.

Do not abuse the cord. Never use the cord for carrying,

pulling or unplugging the power tool. Keep cord away

from heat, oil, sharp edges or moving parts. Damaged

or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an exten-

sion cord suitable for outdoor use. Use of a cord suit-

able for outdoor use reduces the risk of electric shock.

If operating a power tool in a damp location is un-

avoidable, use a ground fault circuit interrupter (GFCI)

protected supply. Use of a GFCI reduces the risk of

electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use com-

mon sense when operating a power tool. Do not use

a power tool while you are tired or under the influence of

drugs, alcohol or medication. A moment of inattention

while operating power tools may result in serious personal

injury.

Use personal protective equipment. Always wear eye

protection. Use protective dust mask, non-skid safety

shoes, and hearing protection to reduce and avoid

personal injuries.

Prevent unintentional starting. Ensure the switch is

in the off position before connecting to power

source and picking up or carrying the tool. Carrying

power tools with your finger on the switch or

energizing power tools that have the switch on invites

accidents. Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result

in personal injury.

Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool

in unexpected situations.

Dress properly. Do not wear loose clothing or

jewelry. Contain long hair. Keep your hair, clothing

and gloves away from moving parts. Loose clothes,

jewelry or long hair can be caught in moving parts, or

can be drawn into air vents.

Do not use on a ladder or unstable support. Stable

footing on a solid surface enables better control of the

power tool in unexpected situations.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power

tool for your application. The correct power tool will

do the job better and safer at the rate for which it was

designed.

Do not use the power tool if the switch does not turn it

on and off. Any power tool that cannot be controlled

with the switch is dangerous and must be repaired.

Disconnect the plug from the power source before

making any adjustments, changing accessories, or

storing power tools. Such preventive safety

measures reduce the risk of starting the power tool

accidentally.

Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and

any other condition that may affect the power

tool’s operation. If damaged, have the power tool

repaired before use. Many accidents are caused

by poorly maintained power tools.

Store idle power tools out of the reach of children and

do not allow persons unfamiliar with the power tool

or these instructions to operate the power tool. Power

tools are dangerous in the hands of untrained users.

Keep cutting tools sharp and clean. Properly main-

tained cutting tools with sharp cutting edges are less

likely to bind and are easier to control.

POWER TOOL SAFETY WARNINGS

Keep power cord away from rotating parts, because

the cutter may contact its own cord. Cutting a “live”

wire may make exposed metal parts of the power tool

“live” and shock the operator.

Always use a vise to secure and support the

workpiece to a stable platform. Holding the work by

your hand, or against the body, or use of an unstable

device may lead to loss of control and personal injury.

Know your power tool. Read operator’s manual

carefully. Learn its applications and limitations, as well

as the specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock,

fire, or serious injury.

Always wear safety glasses. Everyday eyeglasses do

not have impact-resistant lenses; they are NOT safety

glasses. Following this rule will reduce the risk of serious

personal injury and blindness.

Protect your lungs. Wear a face or dust mask.

Following this rule will reduce the risk of serious personal

injury.

Protect your hearing. Always wear hearing protection

during operation. Following this rule will reduce the risk

of serious personal injury.

Inspect tool cords periodically and, if damaged, have

repaired at your nearest authorized service center.

Constantly stay aware of cord location. Following this

rule will reduce the risk of electric shock or fire.

Check for damaged parts. Do not use if any parts are

damaged. Check for alignment of moving parts, binding of

moving parts, breakage of parts, mounting, and any other

conditions that may affect its operation. Any part that is

damaged must be properly repaired or replaced by an

authorized service center. Following this rule will reduce

the risk of shock, fire, or serious injury.

Make sure your extension cord is in good condition.

When using an extension cord, be sure to use one

heavy enough to carry the current your product will

draw. A wire gauge size (A.W.G.) of at least 14 is

recommended for an extension cord 50 feet or less in

length. A cord exceeding 100 feet is not recommended. If

in doubt, use the next heavier gauge. The smaller the

gauge number, the heavier the cord. An undersized cord

will cause a drop in line voltage resulting in loss of power

and overheating.

Inspect for and remove all nails from lumber before

using this tool. Following this rule will reduce the risk of

serious personal injury.

Save these instructions. Refer to them frequently and

use them to instruct others who may use this tool. If

you loan someone this tool, loan them these instructions

also.

POWER TOOL SAFETY WARNINGS

Use the power tool, accessories and tool bits etc.

in accordance with these instructions, taking into

account the working conditions and the work to be

performed. Use of the power tool for operations different

from those intended could result in a hazardous situation.

SERVICE

Have your power tool serviced by a qualified repair

person using only identical replacement parts. This

will ensure that the safety of the power tool is maintained.

When servicing a power tool, use only identical

replacement parts. Follow instructions in the Main-

tenance section of this manual. Use of unauthorized

parts or failure to follow Maintenance instructions may

create a risk of shock or injury.

COMPACT ROUTER SAFETY WARNINGS

WARNING:

This product and some dust created by power sanding, sawing, grinding, drilling, and other construction

activities may contain chemicals, including lead, known to the State of California to cause cancer, birth

defects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are:

•Lead from lead-based paints

•Crystalline silica from bricks and cement and other masonry products

•Arsenic and chromium from chemically treated lumber

Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce

your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are

specially designed to filter out microscopic particles.

CALIFORNIA PROPOSITION 65

SYMBOLS

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper

interpretation of these symbols will allow you to operate the product better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION

Safety Alert Indicates a potential personal injury hazard.

Read Operator’s Manual To reduce the risk of injury, user must read and understand

operator’s manual before using this product.

Eye Protection Always wear eye protection with side shields marked to comply

with ANSI Z87.1.

Wet Conditions Alert Do not expose to rain or use in damp locations.

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result

in death or serious injury.

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result

in death or serious injury.

CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in

minor or moderate injury.

NOTICE: (Without Safety Alert Symbol) Indicates important information not related to an

injury hazard, such as a situation that may result in property damage.

ELECTRICAL

EXTENSION CORDS

When using a power tool at a considerable distance

from a power source, be sure to use an extension cord

that has the capacity to handle the current the tool will

draw. An undersized cord will cause a drop in line voltage,

resulting in overheating and loss of power. Use the chart

to determine the minimum wire size required in an

extension cord. Only round jacketed cords listed by

Underwriter’s Laboratories (UL) should be used.

When working outdoors with a tool, use an

extension cord that is designed for outside use. This

type of cord is designated with “WA” or “W” on the

cord’s jacket.

Before using any extension cord, inspect it for loose

or exposed wires and cut or worn insulation.

Cord Length Wire Size (A.W.G.)*

25' 16

50' 14

100' 10

*Used on 12 gauge - 20 amp circuit.

NOTE: AWG = American Wire Gauge

WARNING:

Keep the extension cord clear of the working

area. Position the cord so that it will not get

caught on lumber, tools or other obstructions

while you are working with a power tool.

Failure to do so can result in serious personal

injury.

FEATURES

PRODUCT SPECIFICATIONS

Collet ......................................................................... 1/4 in.

No Load Speed ................................... 35,000 - 40,00 RPM

Input ............................................... 120 V, 6.5 Amps, 60 Hz

Switch ......................................................................On / Off

OVERMOLDED GRIP AREA

The base grip area is overmolded for improved grip and

comfort.

REMOVABLE BASE

The removable base allows clear access to the spindle.

ON / OFF SWITCH

The switch is located on front of the motor housing for easy

access.

SPINDLE LOCK

A spindle lock secures the spindle so that only one wrench

is needed to loosen the collet nut or SpeedMill™ cutting

tool.

HIGH-SPEED PERFORMANCE

The fixed-speed router has a no-load speed between

35,000 RPM to 40,000 RPM. This allows for rapid and

smooth finishing of your lower receivers.

UNPACKING

This product requires assembly. Carefully remove the

tool and any accessories from the box. Make sure that all

items listed in the packing list are included.

WARNING

Do not use this product if it is not completely

assembled or if any parts appear to be missing

or damaged. Use of a product that is not

properly and completely assembled could result

in serious personal injury.

Inspect the tool carefully to make sure no breakage or

damage occurred during shipping.

KNOW YOUR COMPACT ROUTER

See Figure 1

The safe use of this product requires an understanding

of the information on the product and in this operator’s

manual as well as a knowledge of the project you are

attempting. Before use of this product, familiarize

yourself with all operating features and safety rules.

PRECISION GROUND SPINDLE

The router has a custom precision ground spindle

designed for use with the 80 Percent Arms SpeedMill™

cutting tools which significantly reduces run-out and

chatter compared to ordinary routers.

DEPTH SCALE

A convenient inch and millimeter depth scale is located

on the side of the motor housing.

RACK-AND-PINION DEPTH ADJUSTMENT

The smooth rack-and-pinion depth control adjustment

makes for quick and easy depth of cut adjustments.

MOTOR

A powerful 6.5 amp permanent magnet motor has

sufficient power to handle milling 6061 and 7075

aluminum lower receivers.

BASE RELEASE LEVER

The router has a quick release base release lever to

make depth of cut adjustments quick and easy.

Do not discard the packing material until you have care-

fully inspected and satisfactorily operated the tool.

If any parts are damaged or missing, please call

(949)354-2767 for assistance.

PACKING LIST

• Compact Router with Base and Subbase

• Collet Nut Wrench

• Collet

• Collet Nut

• Replacement Carbon Brush Set

• Operator’s Manual

WARNING:

This is a high speed router designed to be

used with 80% Arms SpeedMill™ tools only. Do

not use any cutters with this router that are not

rated for use above 35,000 RPM.

WARNING:

Do not attempt to modify this tool or use

accessories not recommended for use with this

tool as this can result in possible property damage

and serious personal injury.

ASSEMBLY

WARNING:

Do not connect to power supply until assembly

is complete. Do not use if any parts are missing

or damaged. Failure to comply could result in

accidental starting and possible serious personal

injury.

REMOVING THE BASE

Unplug the router.

Pull the base quick release lever to the open position.

Get a firm grasp of the base with one hand. Hold the

top of the router with the other.

Pull the motor housing away from the base until they

separate.

To reconnect the motor housing to the base:

Align the motor housing rack gears with the pinion gears

on the base and push the motor housing onto the base.

Close the quick release lever.

WARNING:

If you are changing a cutter immediately after

use, do not touch the SpeedMill™, collet nut,

cutter, or collet with your hands or fingers as

they may be very hot. Always use a wrench to

avoid getting burned.

INSTALLING AND REMOVING SPEEDMILL™

Read your Easy Jig® manual for complete directions.

Unplug the router.

Pull the base quick release lever to the open position.

Remove the base to provide clear access to the collet

nut.

Depress the spindle lock button and rotate spindle

until the spindle locks.

Rotate the wrench counterclockwise to loosen the

collet nut. (See Figure 2)

Remove collet nut and collet from the spindle.

Screw a #3C 80 Percent Arms SpeedMill™ onto the

spindle. Securely tighten the SpeedMill™ by turning

it clockwise with a wrench.

Do not remove the protective end mill tip cover until

ready to start milling.

Push the base quick release lever to the closed

position.

WARNING:

If the SpeedMill™ or collet nut is not tightened

securely, the cutter could come out during

milling, resulting in property damage and

possible serious personal injury. A collet and

collet nut are not used when using a SpeedMill™.

REMOVING THE SUBBASE

See Figure 3

Unplug the router.

Turn the router upside down to unscrew the

subbase screws.

Remove the subbase.

NOTICE:

The Subbase must be removed before using the

router with an Easy-Jig® Gen 2-3 Router Adapter

Plate. Please see Easy-Jig® manual for details.

ADJUSTING TOOL BASE LOCKING LEVER

To check function of the quick release Locking Lever (4),

unlatch the lever and move the Tool Base (2) up and down

by turning the Adjusting Screw (5). Close the Locking

Lever to secure the Tool Base. Grasp the motor housing

and firmly pull and press on the Tool Base to make sure it

is secure and it does not slip. If the Tool Base is not secure

with the Locker Lever latch closed, adjust the Tension Hex

Nut (6) until the Tool Base is secure and does not slip when

pressure is applied to the Tool Base.

Do not tighten the Tension Hex Nut more than 1/8th of a

turn at a time before rechecking if the Tool Base is secure

and does not slip. Periodically check that the Tool Base is

secure to prevent the Tool Base from slipping during

milling.

1. Bit Protrusion

2. Tool Base

3. Depth Scale

4. Locking Lever

5. Adjusting Screw

6. Tension Hex Nut

CAUTION:

Do not bottom out or tighten the Tension Hex Nut

more than needed to avoid damage to the latch

mechanism. Failure to properly adjust the Locking

Lever Tension Hex Nut can result in property

damage and personal injury.

OPERATION

WARNING:

Do not allow familiarity with tools to make you

careless. Remember that a careless fraction of a

second is sufficient to inflict serious injury.

DANGER:

Always wear eye protection with side shields

marked to comply with ANSI Z87.1. Failure to do

so could result in objects being thrown into your

eyes, resulting in blindness and possible serious

injury.

WARNING:

Do not use any attachments or accessories not

recommended by the manufacturer of this tool.

The use of attachments or accessories not

recommended can result in serious personal

injury.

NOTICE:

If the motor is overloaded it can overheat and

damage the router. Do not push the router too

fast or make excessive deep cuts which can

damage the router and your cutting tools.

APPLICATIONS

You may use this tool for the purposes listed below:

Milling 6061 aluminum lower receivers

Milling 7075 aluminum lower receivers

Defending your Second Amendment rights

STARTING/STOPPING THE COMPACT ROUTER.

To turn the router ON, press switch (A) on the front of the

router to the ( I ) ON position.

Return the switch to the ( O ) OFF position when finished.

WARNING:

The bit will continue to spin after the slide switch

is set to the ( O ) OFF position. Wait for the bit to

come to a complete stop to continue operation.

Failure to do so could result in possible serious

injury.

ADJUSTING MOTOR SPEED.

The FST-1 router has a fixed no-load speed of ~35,000

RPM for rapid milling. No speed adjustment is necessary.

OPERATING THE COMPACT ROUTER.

Before starting the router, unplug it and make sure

the SpeedMill™ is securely tightened to the spindle and

that the depth of cut is properly set to the appropriate

hash mark on your Easy-Jig® Gen 2 or 3 jig. Never

start the router while the end mill flutes are in contact

with the workpiece.

After completing a full pass, turn the router off and wait

until the rotating cutter comes to a complete stop before

lifting the base from the work surface. When milling, hold

the router over the jig or work surface firmly using both

hands. Make sure the router is running at full speed

before contacting the workpiece.

WARNING:

Never install a trim cutter larger than 1-1/8" in

this router. The use of larger bits can result in

loss of control and possible serious personal

injury.

WARNING:

Never use a trim cutter in this router which is

rated at less than 35,000 RPM. Doing so

could result in serious personal injury.

WARNING:

Always use the base for laminate trimming.

Use of the router without a base or using the

incorrect base can result in serious personal

injury.

WWARNING:ARNING:

Avoid hand positions that may expose fingers to

cutter through open areas of the router base.

Fingers entering the opening in the the router

base can be seriously cut and/or burned.

WARNING:

This is a very high speed router designed to be

used with 80% Arms SpeedMill™ tools only. Do

not use any cutters with this router that are not

rated for use above 35,000 RPM.

NOTE: The router will torque when the switch is

turned on. Make sure both hands are holding the

router firmly and the cutting tool is not contacting any

material before turning on.

FORCE FEEDING

The router is an extremely high-speed tool (35,000 - 40,000

RPM), and will make clean, smooth cuts if allowed to run

freely without the overload of a forced feed. Three things

that cause force feeding are cutter size, depth of cut, and

workpiece characteristics. The larger the cutter or the

deeper the cut, the more slowly the router should be

moved forward. For harder materials, the operation must

be slowed still more.

Clean, smooth milling can be done only when the cutter is

revolving at a relatively high speed and is taking very small

bites to produce tiny, cleanly-severed chips. If the router is

forced to move forward too fast, the speed of the cutter

becomes slower than normal in relation to its forward

movement. As a result, the cutter must take bigger bites as

it revolves. Bigger bites mean bigger chips and a rougher

finish. Bigger chips also require more power, which could

result in overloading the motor.

Under extreme force-feeding conditions, the relative speed

of the cutter can become so slow—and the bites it has to

take so large—that chips will be partially knocked off rather

than fully cut off. This may result in damage to your cutting

tool and gouging of the lower receiver.

OPERATION

DIRECTION OF FEED AND THRUST

See Figure 4

The router motor and cutter revolve in a clockwise direction.

This gives the tool a slight tendency to twist in your hands in a

counterclockwise direction, especially when the motor starts.

Feed the router into the workpiece from left to right. When

fed from left to right, the rotation of the cutter pulls the router

against the workpiece. If fed in the opposite direction, the

rotation forces of the spinning cutter will tend to throw the

router away from the workpiece, causing kickback. This

could result in loss of control of the router.

Because of the extremely high speed of cutter rotation dur-

ing a proper feeding operation, there is very little kickback

to contend with under normal conditions. However, should

the cutter engage too much material, that would affect the

normal progress of the cutting action, and there could be a

slight kickback. Kickback could be sufficient to spoil the

finish of your lower and damage the cutting tool if you are

not prepared. Such a kickback is always in the direction

opposite the direction of cutter rotation.

To guard against kickback, plan your set-up and direction of

feed so that you will always be thrusting the tool—to hold it

against whatever you are using to guide the cut—in the same

direction that the leading edge of the cutter is moving. The

thrust should be in a direction that keeps the sharp edges of

the cutter continuously biting into the aluminum.

PROPER RATE OF FEED

Professional results depend upon using the proper rate of

feed. The proper rate of feed is dependent upon:

•The hardness of the workpiece

•The depth of cut

•The cutting diameter of the cutter

Choose a rate of feed that does not slow down the router

motor. Choose the rate at which the cutter advances

smoothly and surely to produce uniform chips. Vibration

and chatter and excess noise when milling signals force-

feeding. Force feeding increases the strain on the motor

and results in loss of speed and degraded finish quality.

The smaller the depth of cut, the faster the rate of feed that

can be used. The rate of feed should be reduced when

milling corners where more material will engage the cutting

tool.

There is no fixed rule for rate of feed. Proper rate of feed is

learned through practice and use. Always start out with

shallow cuts and a slow feed rate until you find the proper

balance between speed and finish quality.

WARNING: To reduce the risk of injury and property damage, you must read and

understand this operator’s manual before using the router. Always wear eye and hearing

protection when using the router. Always wear eye protection with side shields marked

to comply with ANSI Z87.1.

WARNING:

Milling aluminum creates sharp chips. Never use

compressed air to blow the chips away. Using

compressed air will blow chips around which can

cause injury to eyes, skin, and lungs if inhaled.

Chips should be vacuumed or brushed away.

WARNING:

Always use a dust mask to prevent inhaling harmful

particles which can be released or created when

operating a router.

WARNING:

Do not exceed more than 1 hash mark in a single

pass. Excessive depth of cut can result in loss of

control and the possibility of damage to your

cutter, lower, jig, and can cause serious personal

injury.

SETTING DEPTH OF CUT

Unplug the router.

Pull open the quick release Locking Lever "D".

Turn the depth Adjusting Screw "F" to slide the

motor housing and cutting tool up and down to the

desired hash mark depth.

Close the quick release Locking Lever "D".

WARNING:

Make sure the quick release locking lever is

properly adjusted and securely locks the motor

housing to the removable base. Damage to your

cutter, lower receiver, jig and serious personal

injury can result from using a router with a loose

quick release locking lever.

DEPTH OF CUT

See Figure 5

The cutter depth can be read on the depth scale on the

motor housing. Do not exceed 0.05" or 1.3 mm. Each

mark on the inch scale indicates a 0.05" change in depth

setting. Use the depth gauge on your Easy-Jig® when

setting the depth of cut.

When the desired depth of cut is reached. Push the

quick release lever to the closed position to lock the

cutter in place.

Before use, always check that the quick release locking

lever nut tension is properly set so that the base does

not accidentally slip while milling, causing the depth of

cut to change, and possible damage to the lower and

cutting tool.

Depth of cut affects the rate of feed speed and

the quality of a cut. Using the proper depth of cut can

lessen the possibility of damage to the router motor and

cutter.

A deeper cut requires a slower feed than a shallow

one. Making a cut that is too deep will slow the feed

so that the cutter is scraping, rather than cutting,

and is not recommended.

A too-deep cut can cause chatter and cutters to

be broken off. Attempting a cut that is too deep will

result in a rough cut, and may make it difficult

to guide and control the cutter as desired. Do not

exceed 1 hash mark depth of cut in a single pass. For

best finish quality, do not exceed 1/2 hash mark depth

of cut on our Easy-Jig® line of jigs. This will result in a

higher quality finish.

OPERATION

CAUTION:

Failure to properly adjust the locking lever tension

nut can result in the base slipping when using the

router, resulting in property damage and possible

personal injury. Please follow ADJUSTING TOOL

BASE LOCKING LEVER directions on page 6 prior

to using the router.

MAINTENANCE

WARNING:

Before inspecting, cleaning, or performing

any maintenance, make sure the switch is in

the off ( O ) position, wait for all moving parts to

stop, and disconnect from the power supply.

Failure to follow these instructions can result in

death, serious personal injury, or property

damage.

DANGER:

Always wear eye protection with side shields

marked to comply with ANSI Z87.1. Failure to do

so could result in objects being thrown into your

eyes, resulting in possible serious injury.

CAUTION:

When servicing, use only identical replacement

parts. Use of any other parts could create a

hazard or cause product damage.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic

parts. Most plastics are susceptible to damage

from various types of commercial solvents and may

be damaged by their use. Use clean cloths to remove

dirt, dust, oil, grease, etc.

WARNING:

Do not at any time let brake fluids, gasoline,

petroleum-based products, penetrating oils, etc.,

come in contact with plastic parts. Chemicals

can damage, weaken or destroy plastic which

could result in serious personal injury.

Unplug the router.

Remove cutter bit if there is one installed.

With a flat head screwdriver, remove the brush cap (B).

Remove the brush assembly (A).

Check for wear. If worn, always replace in pairs. Do not

replace one side without replacing the other.

Replace the brush assembly.

Make sure the alignment of the brush lines up with the

slot in the router for the brush.

Replace the brush cap and tighten with a screwdriver.

Do not over tighten.

Repeat for other side.

The router is now ready for use.

ABRASIVE MATERIALS

Electric tools used on fiberglass material, wallboard,

spackling compounds, or plaster are subject to

accelerated wear and possible premature failure because

the fiberglass chips and grindings are highly abrasive to

bearings, brushes, commutators, etc. Consequently, we

do not recommended using this tool for extended work on

these types of materials. However, if you do work with any

of these materials, it is extremely important to clean

the tool using compressed air. (Do not use compressed

air on aluminum chips, use a vacuum cleaner instead.)

LUBRICATION

Apply a thin coat of oil to the spindle shaft surfaces

after each use to prevent corrosion to the spindle.

All of the bearings in this tool are lubricated with a

sufficient amount of high grade lubricant for the life of the

unit under normal operating conditions. Therefore, no

further lubrication is required.

POWER SUPPLY CORD REPLACEMENT

If replacement of the power supply cord is necessary, this

must be done by an authorized service center in order to

avoid a safety hazard.

A- Brush Assembly

B - Brush Cap

BRUSH REPLACEMENT

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