A2Z Ozone SP-3 Bedienungsanleitung

A2Z OZONE, INC.

OWNER'S MANUAL

SWIMMING POOL

OZONE GENERATOR

MODEL: SP-Series

110 or 220/240VAC 50/60Hz

A2Z OZONE, INC.

1844 Cargo Court

Louisville, KY 40299 - USA

www.A2Zozone.com

CONTENTS

•CAUTIONS AND GENERAL NOTES

•IMPORTANT SAFETY INSTRUCTIONS

•DESCRIPTION

•STANDARD FEATURES

•SPECIFICATIONS

•INSTALLATION/GENERATOR PLACEMENT

•VENTURI INSTALLATION

•MAIN POWER

•TUBE CONNECTION AND START-UP:

oUSING OXYGEN BOTTLE/TANK

oUSING OXYGEN GENERATOR

oUSING EXTERNAL AIR COMPRESSOR

•MAINTENANCE / PROCEDURES

•FUSE

•CLEAN FAN SCREEN

•CLEAN OZONE TUBE

•CONTROL PANΕL

•CONNECTION FITTING

•TROUBLESHOOTING

•APPLICATIONS

•HEALTH HAZARDS OF OZONE

•SAMPLE SCHEMATIC DIAGRAMS

•INJECTION MANIFOLD DRAWING

•INSTALLATION DRAWING # 1

•INSTALLATION DRAWING # 2

•WARRANTY

•A2Z Ozone WARRANTY REGISTRATION CARD

CAUTIONS AND GENERAL NOTES

This manual covers the SWIMMING POOL OZONE GENERATOR MODEL SP-Series Corona

Discharge (CD) Ozone Generators. A2Z Ozone Systems Inc. reserves the right to make changes to

the product covered in this manual to improve performance, reliability, or manufacturability.

Make sure that this manual is used with the original product it was shipped with. Although every

effort has been made to ensure accuracy of the information contained in this manual, A2Z

Ozone Systems assumes no responsibility for inadvertent errors.

IMPORTANT SAFETY INSTRUCTIONS

PLEASE READ AND FOLLOW ALL INSTRUCTIONS.

•Read this manual completely before attempting installation and/or operation.

•Install in accordance with the installation instructions.

•Connect to a grounded, grounding type receptacle only.

Warning - To reduce the risk of electrical shock, replace damaged electrical cable immediately.

•Follow all applicable electrical codes.

•Electric shock hazard. Be sure to turn power OFF and disconnect from power source

before any Service work is performed. Failure to do so could result in serious injury or

death. A licensed, qualified electrician should make all electrical connections.

•Install the ozone generator at least five feet from the water using nonmetallic plumbing.

•Install ozone check valves to prevent water from contacting the electrical equipment.

•The electrical supply for this product must include a suitably rated switch or circuit

breaker to open all ungrounded supply conductors to comply with Section 422-20 of the

National Electrical Code, ANSI/N FPA 70-1987. The means of disconnecting the

equipment must be readily accessible to the operator(s) but installed at least five feet

from the water.

•Ambient temperature around the equipment should be between 40 and 100 Deg. F (4.5

to 38 Deg. C). If the equipment is installed in an environment with temperatures over

100 Deg. F, additional air cooling must be provided. Installation without additional air

cooling in an environment where temperatures exceed 100

Deg. F for any continuous 24

hour period will void the warranty.

•The system should be sized appropriately for its intended use by a qualified professional

familiar with the application. The manufacturer for its intended use must validate this

equipment.

Warning - Short term inhalation of high concentrations of ozone and long term inhalation of low

concentrations of ozone can cause serious harmful physiological effects. DO NOT inhale ozone

Gas produced by this device.

•For your safety, do not store or use gasoline, chemicals or other flammable liquids or

vapors near this or any other appliance.

•A spontaneous and violent ignition may occur if oil, grease or greasy substances come in

contact with oxygen under pressure. These substances must be kept away from oxygen

regulators, cylinder valves tubing and connections, and all other oxygen equipment.

IT’S HIGHLY RECOMMENDED TO SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE!

DESCRIPTION

The SWIMMING POOL OZONE GENERATOR MODEL SP-Series is a compact, regulated output

with Corona Discharge (CD) ozone cell with 3, 5, 8 and 16 g/hr of ozone output. The units are air-

cooled, robustly built and reliable. They produce ozone concentrations between 3 to 16 g/hr.

The components are made of high quality material and the controls are easy to use and view.

The units feature ozone concentration knob to control ozone from 10 - 100% concentration.

Use the AMP meter to see any possible defaults. Observe the Air Flow meter if venturi has

enough flow to create vacuum and inject ozone into water pipe line. The Air Flow meter should

be above 2 LPM for the proper amount of suction.

STANDARD FEATURES / SPECIFICATIONS

•Air Cooled, Corona Discharge Ozone Generator 3, 5, 8 and16 g/h

•LED Status Indicators for Power and ozone outlet

•Amp meter

•Variable ozone output control (10-100%)

•LED Ozone Default warning

•Durable frame and enclosure

•Produces up to 3, 5, 8 and 16 grams per hour Ozone

•PTFE for O3outlet

•Stainless steel fittings

•Well packaged unit

SPECIFICATIONS

SP SERIES

Model SP-3 SP-5 SP-8 SP-16

Ozone output g/h 3 5 8 16

Concentration g/m3 Oxygen : 25-45 Air: 5-15

Electric 220/240 OR 110/120 VAC 50/60 Hz

Power Watt 80 95 110 190

Size Inch 11X8X14.3 12X8X14.3 15X8X18

Weight lbs 14 14.5 16 22.5

Cooling System Air Cooling Fan

Gas Feed Oxygen or Clean Dry Air

Suggested ozone concentration and run-time in Swimming Pools

Ideal pump run time on 24 hour cycles. If user chooses to run pump on 12-hour cycle time then

water circulating rate should be once each 3 to 4 hour period. The pump should re-circulate the

total volume of pool water through the injector at least once each 4 hr period for maximum

liters.

Swimming pool based on 24-hour run-time

Pool Size in Liters, Gallon

Ozone output Generator Required

25000 L, 6600 G

3000 mg/h (3 g/h),

50000 L, 13000 G

5000 mg/h (5 g/h)

100000 L, 26000 G

8000 mg/h (8 g/h)

200000 L, 52000 G

16000 mg/h (16 g/h)

Heated swimming pools and rock pools require 10 - 15% more ozone.

Basic conversions

Mete

rs (L) x Meters (W) x Meters (D) = cubic meters x 1000 = Total Liter

Cubic Meters to Lit

ers: Cubic Meters x 1000 = Total Liters

Cubic Meter/3.785= Gallon

If the pool volume is say 60000 liters then the pump should be capable of re-circulating the

water at a rate of at least 15000 liters per hour. This way, the total volume of water through the

pool will be passing through the injector at least once each 4 hour period. Less pump run time

for the minimum liters. Use Sodium Bromide if additional chemicals are required. Dosage is 20 g

per 1000 Liters of water every 6 months

INSTALLATION

OZONE GENERATOR PLACEMENT:

Install ozone generator in a clean, dry area with a good ventilation.

Ozone generator should be placed above any water level for the following reason; if you were to

lose pressure in the venturi vacuum, gravity will cause water to travel down the ozone output

tube and enter into the ozone generator. Please look at provided drawing for more information.

If water height less than 5 feet. (1.5 m)

Note:

Be sure to place ozone generator in room temperatures 40 and 100 Deg. F (4.5 to 38 Deg. C)

Select a location for the ozone generator that is as close as possible to the ozone injection point.

Situate the unit in a manner suitable for convenient electrical access. The MODEL SP-SERIES

enclosures is not rain proof, so it is important to choose a location that will keep the system

away from direct weather and excessive heat.

The mounting holes are located on the back of the ozone generator for convenient wall

mounting. Mounting hardware is not provided.

The basic installation method for the MODEL SP-Series system is INJECTOR MANIFOLD

PLUMBING CONNECTIONS. INJECTOR MANIFOLD MUST BE ASSEMBLED (ordered from our site

as well).

Picture of typical Venturi Injector Manifold

Refer to the ‘Venturi injector Installation’ diagram and follow the instructions below if the ozone

is being injected directly into the full flow of the pool’s return line:

•Identify the pool water supply line after the pump, filter and heater and Tap into this

point. The ozone injection point should be the last component in line and as far as

possible from the injection point of the residual chemical.

•Glue in the proper injector manifold, noting the direction of flow (indicated by an arrow

on the injector). Once the injector is installed, the vacuum may be adjusted as described

in the ozone operation Section.

Schematic diagram of injector manifold point of installation with “Hartford loop”

DETAILS OF VENTURI INJECTOR MANIFOLD:

Attention: Install venturi with bypass valve on water recirculation pipeline. Arrow on venturi

MUST be set as the same direction as water flow.

Turn water pump on and close the by- pass valve until vacuum is created at venturi input.

Note1: Use the installed flow-meter to check vacuum -2 to -3 PSI (-0.14 to -0.21 bars) or place

finger over end of venturi valve to feel vacuum while adjusting the by-pass venturi valve. At this

point, the air is injected into the water line; you will observe the air as bubbles in the water of

the swimming pool.

MAIN POWER:

Use the power cable provided to connect the SP-Series to a properly rated and

grounded receptacle. If the ozone generator will be used where water is present, a

ground fault circuit interrupter must protect the circuit.

TUBE CONNECTION AND START UP:

Connect silicone tube (if you use oxygen generator or oxygen tank or external air compressor) to

ozone generator (Air IN) and direct it away from hot and humid air to the ozone cell. This will

serve as oxygen, or fresh air for ozone production.

Connect ozone generator PTFE tube (OZONE OUT) to venture injector manifold.

Install a check valve 10 inches after ozone out let tube fitting (even the venturi has internal

check valve). You may do this by cutting tube ten inch after OZONE out fitting. Connect both

ends of cut tubes to the check valve. Please direct the arrow on the check valve toward venturi.

START, first the swimming pool water re-circulation pump. Make sure you have vacuum at the

venturi via a gauge and test it by putting your finger on the venturi opening. You should feel a

small suction, this is what is needed to get the ozone production out of the unit and inject it into

the pool piping system. Check Flow meter, air flow should indicate at least 2 LPM. Now connect

the PTFE tube from the venturi to the ozonator and turn on the power in the internal panel of

ozone generator.

The ozone indicator light up and the fan should turn on. Increase power to the Cells by turning

the ozone control knob clockwise. Please refer to the charts above for the approximate ozone

concentration for your size of pool.

OZONE GENERATOR OPERATION

System Running Time

On residential pools, the ozone generator should operate for six to eight hours per day.

Normally, the ozone system will run whenever the pool filtration system is operating. Since

commercial pool and spa filtration systems normally operate 24 hours a day, the ozone system

will run continuously on a commercial pool.

Understanding Your Water

If a high concentration of any mineral (such as calcium or iron) exists in the water, it is necessary

to treat it before starting the ozone system.

Note: This should be required only when the pool is drained and refilled.

If the water is clean and clear, the ozone system may be started immediately. If the water is

dirty and cloudy, it is recommended that it is drained and the filters thoroughly cleaned before

refilling and starting the system.

Note: It is not recommended that an in-ground pool be drained in the winter or after the first

rain of a season. Use a shock treatment instead of draining to avoid the possibility of severe

damage resulting from “floating” the pool out of the ground.

Ozone and Bromine

Ozone has a short “half-life”, which means it dissipates and re-transforms into oxygen very

quickly. Therefore, a small residual of another disinfectant must be maintained. We recommend

the use of bromine in indoor pools. Bromine residual will act as a buffer when the ozone system

is not operating. Bromine needs to be maintained at only 1.0 PPM (parts per million) so that the

trace amount of the product in the water will not be noticed. Chlorine will also work as a

residual oxidizer and may be used effectively in conjunction with the ozone system.

Ozone and Chlorine

For outdoor pools, we recommend the use of chlorine to supplement the ozone. Chlorine

residual will act as a buffer when the ozone system is not operating. Chlorine needs to be

maintained at 1.0 to 2.0 PPM (parts per million).

Water Preparation

To properly prepare the water for the ozone system, make the following adjustments and

maintain the levels outlined below:

Bromine 1.0 PPM or Chlorine 1.0 to 2.0 PPM and pH 7.2 -7.6

Total Alkalinity 100-150 PPM

Calcium Hardness 200-350 PPM

Note: If any unusual reactions are experienced when ozone is introduced into the water (such as

abnormal color or odor), please wait a few days to give the ozone and filter system time to

work.

Algae

Always maintain the recommended residual levels of bromine or chlorine (at least 1 .0 PPM) to

help control algae formation. Brushing poolside once a week is also effective, as is any algaecide.

Shock Treatment

If an unusually high bather load causes cloudiness in the water, it is recommended that a

chlorine shock treatment used to assist the ozone in cleaning the water. Routine, periodic

shocking is recommended to prevent buildup of organic contaminants, especially with indoor

pools.

MAINTENANCE - OZONE GENERATOR

Clean the ozone generator cabinet’s air filter:

This filter must be cleaned regularly. Depending on the location of the unit, it may be necessary

to clean the air filter monthly. The filter elements are located on the bottom of the cabinet (see

illustration below). This is the air intake element for the cooling fan and may therefore require

the most frequent cleaning. The element may be cleaned with soap and water and should be

dried completely before reinstalling.

Note: In a clean environment, this procedure may only need to be performed every three

months.

IMPORTANT: CLEAN THIS FILTER REGULARLY! FAILURE TO DO SO WILL PROMOTE OVERHEATING AND

WILL VOID THE WARRANTY!

PROCEDURE

TURN OZONE GENERATOR OFF.

CLEAN FILTER SCREEN WITH WATER AND SOAP AND DRY IT WITH A CLEAN TOWEL.

INSTALL BACK THE SCREEN.

TURN ON THE OZONE GENERATOR.

BE SURE SCREEN DOES NOT TOUCH FAN BLADE.

MAINTENANCE - SWIMMING POOL FILTER

Ozone will keep the water much cleaner than any other type of water purification system. This is

due to the fact that ozone neutralizes body oils and soaps. After ozone kills the bacteria, the by-

products of the process are oxygen, carbon dioxide and filterable solids. Since filterable solids

are usually at higher levels than with conventional disinfection processes, the filter will have

more work to do. Keeping the filter clean will make a noticeable difference in the clarity of the

water. It is recommended that a regular filter cleaning schedule is established, or poor water

flow through the filter will result. This will have a direct effect on the amount of ozone that

enters the water.

A word of caution: There is extremely high voltage inside the ozone generator. If you suspect

a problem, disconnect the power to the unit at the service disconnect box or main electrical

panel and immediately contact your swimming pool maintenance technician. Inspect the

ozone delivery line check valves daily for water seepage and strongly recommend replacing

the injector check valve yearly.

Check valves

Two check valves are available for the ozone delivery system, One where the ozone tubing

attaches to the ozone generator and one where it attaches to the injector. The purpose of

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