Aalborg Command Module Bedienungsanleitung
OPERATING MANUAL
SDPROC COMMAND
MODULES
Technical Data Sheet No. TD9704M Rev F
Date of Issue: August 2010
Aalborg7is a registered trademark of Aalborg Instruments & Controls.
NOTE: Aalborg reserves the right to change designs and dimensions at its sole
discretion at any time without notice. For certified dimensions please contact Aalborg7.
TABLE OF CONTENTS
(a) UNPACKING THE SDPROC COMMAND MODULE.......................................
a.1 Inspect Package for External Damage........................................................
a.2 Unpack the Command Module...................................................................
a.3 Returning Merchandise for Repair...............................................................
(b) INSTALLATION.............................................................................................
b.1 Location of Installation................................................................................
b.2 Electrical Connections.................................................................................
b.2.1 Connecting Flow Transducers.....................................................................
b.2.2 Power Input...............................................................................................
b.2.3 Applying Power to the SDPROC.................................................................
b.2.4 Remote Signal Interface.............................................................................
b.2.5 Relays Interface............................................................................................
(c) DESCRIPTION................................................................................................
(d) SPECIFICATIONS..........................................................................................
d.1 CE Compliance..............................................................................................
(e) OPERATING INSTRUCTIONS........................................................................
e.1 Preparation and Warm Up..........................................................................
e.2 Single Channel SDPROC.............................................................................
e.2.1 Start up Display..........................................................................................
e.2.2 Main Display...............................................................................................
e.2.3 Control Mode Status..................................................................................
e.2.4 Set Point Display..........................................................................................
e.2.5 Totalizer / Alarm Display..............................................................................
e.2.6 Setup Channel Display................................................................................
e.2.6.1 Internal/External/Program Reference..........................................................
e.2.6.2 Setup Gas Density Display.........................................................................
e.2.6.3 Setup Engineering Units Display................................................................
e.2.6.4 Setup Full Scale Flow Rate Display............................................................
e.2.6.5 Setup Relays Assignment Display..............................................................
e.2.7 Setup Alarm Display.....................................................................................
e.2.7.1 Setup Alarm Mode Display.........................................................................
e.2.7.2 Setup Alarm Low Display...........................................................................
e.2.7.3 Setup Alarm High Display...........................................................................
e.2.7.4 Setup Alarm Delay Display..........................................................................
e.2.7.5 Setup Alarm Action Display........................................................................
e.2.8 Setup Totalizer Display..................................................................................
e.2.8.1 Setup Totalizer Mode Display.....................................................................
e.2.8.2 Setup Totalizer Start Flow Display..............................................................
e.2.8.3 Setup Totalizer Stop Volume Display..........................................................
e.2.8.4 Setup Totalizer Action Display....................................................................
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e.2.9 Program Settings Display............................................................................
e.2.9.1 Batch Program Settings Display.................................................................
e.2.9.2 Timer Program Settings Display.................................................................
e.2.10 Status Check...............................................................................................
e.3 Multi Channel SDPROC...................................................................................
e.3.1 Start up Display............................................................................................
e.3.2 Main Display...................................................................................................
e.3.3 Channel Select...............................................................................................
e.3.4 Set Point Display............................................................................................
e.3.5 Control Mode Display.....................................................................................
e.3.6 Totalizer/Alarm Status Display.......................................................................
e.3.7 Setup Channel Display....................................................................................
e.3.7.1 Internal/External/Program Reference..........................................................
e.3.7.2 Setup Gas Density Display.........................................................................
e.3.7.3 Setup Engineering Units Display.................................................................
e.3.7.4 Setup Full Scale Flow Rate Display.............................................................
e.3.7.5 Setup Relays Assignment Display...............................................................
e.3.8 Setup Alarm Display.......................................................................................
e.3.8.1 Setup Alarm Mode Display..........................................................................
e.3.8.2 Setup Alarm Low Display............................................................................
e.3.8.3 Setup Alarm High Display...........................................................................
e.3.8.4 Setup Alarm Delay Display..........................................................................
e.3.8.5 Setup Alarm Action Display.........................................................................
e.3.9 Setup Totalizer Display...................................................................................
e.3.9.1 Setup Totalizer Mode Display......................................................................
e.3.9.2 Setup Totalizer Start Flow Display...............................................................
e.3.9.3 Setup Totalizer Stop Volume Display...........................................................
e.3.9.4 Setup Totalizer Action Display.....................................................................
e.3.10 Program Settings Display.............................................................................
e.3.10.1 Batch Program Settings Display.................................................................
e.3.10.2 Timer Program Settings Display.................................................................
e.3.10.3 Ratio Program Settings Display.................................................................
e.3.11 All Valves Control.........................................................................................
e.3.12 Real Time Clock Settings..............................................................................
e.3.13 Status Check.................................................................................................
(f) MAINTENANCE...........................................................................................
(g) ADC/DAC CALIBRATION PROCEDURES.....................................................
g.1 Digital to Analog (D/A) Slope Calibration..........................................................
g.2 Analog to Digital (A/D) Calibration..............................................................
(h) RS-232 SOFTWARE INTERFACE COMMANDS............................................h.1
h.1 General.........................................................................................................
h.2 Commands Structure..................................................................................
h.3 ASCII Commands........................................................................................
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(i) NETWORK COMMUNICATION INTERFACE (OPTIONAL)..............................
i.1 0Base-T RJ-45 Pinout................................................................................
i.2 Network Protocols......................................................................................
i.2.1 DHCP..........................................................................................................
i.2.2 DNS.............................................................................................................
i.2.3 IP Address..................................................................................................
i.3 Configuration....................................................................................................
i.4 Operation Using the SDPROC Web Page.........................................................
i.5 Operation Using the SDPROC Telnet Console..................................................
(j) TROUBLESHOOTING........................................................................................
j.1 Common Conditions........................................................................................
j.2 Troubleshooting Guide....................................................................................
j.3 Technical Assistance.......................................................................................
APPENDIX 1 COMPONENT DIAGRAM.................................................................
APPENDIX 2 DIMENSIONAL DRAWINGS............................................................
APPENDIX 3 WARRANTY....................................................................................
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(a) UNPACKING THE SDPROC COMMAND MODULE
a.1 Inspect Package for External Damage
Your SDPROC Command Module was carefully packed in a sturdy cardboard carton,
with anti static cushioning materials to withstand shipping shock. Upon receipt,
inspect the package for possible external damage. In case of external damage to the
package contact the shipping company immediately.
a.2 Unpack the Command Module
Open the carton carefully from the top and inspect for any sign of concealed shipping
damage. In addition to contacting the shipping carrier please forward a copy of any
damage report to your distributor or Aalborg7directly.
When unpacking the instrument please make sure that you have all the items indicat-
ed on the Packing List. Please report any shortages promptly.
a.3 Returning Merchandise for Repair
Please contact the customer service representative of your distributor or Aalborg7if
you purchased the equipment directly, and request a Return Authorization Number
(RAN). Equipment returned without an RAN will not be accepted. Aalborg7reserves
the right to charge a fee to the customer for equipment returned under warranty claims
if the instruments are tested to be free from warranted defects.
Shipping charges are borne by the customer. Equipment returned “collect” will not be
accepted!
It is mandatory that any equipment returned for servicing be purged and neutralized of
any dangerous contents including but not limited to toxic, bacterially contagious, cor-
rosive or radioactive substances. No work shall be performed on a returned product
unless the customer submits a fully executed, signed SAFETY CERTIFICATE. Please
request form from the Service Manager.
(b) INSTALLATION
See AFM/AFC/GFM/GFC/DFC manual for specific instructions on the use and operation
of the mass flow meter or mass flow controller transducers.
b.1 Location of Installation
Set the SDPROC in a location where it will be used. This should be a stable surface.
Avoid exposing the SDPROC to damaging heat radiation from sunlight or heaters.
Avoid vibration and protect the product from moisture or aggressive chemical vapors.
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b.2 Electrical Connections
b.2.1 Connecting Flow Transducers
Attach the 15 pin “D” connector cable(s) between the interface panel on the rear of the
SDPROC and the Flow Meter/Controller transducer(s). (Number of channels will vary
from one to four in accordance with configuration and options purchased.)
Figure b-1, Interface Panel for SDPROC.
No connection with the DATA IN/OUT, RELAYS or RS 232 connector is required for
operating the system. However, it may be desirable to perform remote monitoring or
control of the flow transducers. In this case, see the pin out chart for the “DATA
IN/OUT” connector in step b.2.4.
Important Notes:
Assure that the “Flow Transducer” cables are used in accordance with configuration
and options purchased.
In general, “D” Connector numbering patterns are standardized. There are, however,
some connectors with nonconforming patterns and the numbering sequence on your
mating connector may or may not coincide with the numbering sequence shown in our
pin configuration table above. It is imperative that the appropriate wires are matched in
accordance with the correct sequence regardless of the particular numbers displayed
on your mating connector, see the pin out chart for the “Flow Transducers” connector.
Power must be shut OFF when connecting or disconnecting any cables in the system.
Cable lengths for Flow Transducers and DATA IN/OUT may not exceed 9.5 feet (3 meters).
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Use of the SDPROC in a manner other than that specified in this manual or in writing
from Aalborg7, may impair the protection provided by the equipment.
Figure b-2, Pin out chart for CHANNEL l/2/3/4 “Flow Transducers” connector.
b.2.2 Power Input
Make sure the POWER switch on the back of the SDPROC is OFF. On one end of the AC
line cord is a universal connector that will fit securely into the AC inlet receptacle at the
rear of the SDPROC. Make this connection. Per your specifications at the time of your
order, on the opposite end of the AC line cord is a plug compatible with the AC power
receptacle you intend to use for AC power supply. Make this connection to the AC
power supply receptacle. The SDPROC is capable of receiving 85VAC to 240VAC and
50/60Hz power without any need for jumpering or compensation.
Use only the AC power line cord supplied with the instrument. Do not attempt to
force or manipulate the plugs of the AC line cord in any way. If it does not fit
easily and securely, contact your distributor or Aalborg7.
b.2.3 Applying Power to the SDPROC
Turn the POWER switch to the ON position. A start up display will be briefly visible, and
will display the type of SDPROC configuration for the given unit. See the OPERATING
INSTRUCTIONS section of this manual for details on controls and displays.
b.2.4 Remote Signal Interface
At the rear of the SDPROC, there is a 25 pin Female Type “D” connector “DATA
IN/OUT”. The pin outs are as follows, (NOTE: “External Set Point Reference” is only
applicable to mass flow controllers).
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Turn the POWER OFF when not in use.
At the rear of the SDPROC, there is a 25 pin Male Type “D” connector “RELAYS”. The
pin outs are as follows:
b.2.5 Relays Interface
(c) DESCRIPTION
Microprocessor driven digital Command Modules are used in conjunction with any
analog or digital mass flow meters or controllers with 0-5 Vdc input /output signals.
One, two, three and four channel Command Module configurations are available.
Command Modules contain appropriate power supplies, 24x2 alpha-numeric dot
matrix display readout, and four panel buttons which provide complete control over all
the various functions necessary to measure and/or control flow. All channels may be
simultaneously monitored from output signals to a data aquistion or external monitor-
ing device. RS-232 serial communication interface is standard for all models and sup-
ported via a 9 pin “D”-connector at the back panel of the Command Module. RS-232
Software interface commands set allows communications with the unit using either a
custom software program or a “dumb terminal” and provide complete control over all
modes and functions. Optional built-in Ethernet interface allows accessing any
Internet-connected SDPROC from a browser on your work station, PC, or laptop com-
puter. Regardless of where you are, your Command Module is as close as the near-
est browser! There are two levels of Web-based Remote Controls: HTML web server
and TELNET. The flow set points, measured gas flow and associated totalizer data are
scaled directly in engineering units via front panel keypad, RS-232 or Ethernet inter-
face. The following units of measure are supported: %F.S., SLPM, SLPH, SCCM, SCCH,
SCFM, SCFH, SCMM, SCMH, LBPM, LBPH, GRPM, GRPH (NOTE: In order to use mass
based engineering units proper value of the gas density has to be set for correspon-
ding channel).
(d) SPECIFICATIONS
ENVIRONMENTAL (PER IEC 664): Installation Level II; Pollution Degree II
POWER SUPPLY: 85 to 264 VAC (47 to 63 Hz) 2A max.
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