AAQ AL-6214A Leitfaden

Advance AutoQuip

2 McDonald Crescent | Bassendean WA 6054

Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au

READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT

YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS

OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.

FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE

INJURY OR DEATH.

Specifications subject to change without notice.

Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions

which may occur therein

2 POST HOIST

AutoLift AL-6214A

Asymmetric 2 Post Clearfloor Vehicle Hoist

3800Kg Maximum Lifting Capacity

Design Registration Approval Number: WAH19927

Design Code: AS1418.9-1996

INSTALLATION MANUAL & OPERATION

INSTRUCTIONS

READ FIRST

DO NOT use the

machine until you read

and understand all the

dangers, warnings and

cautions in this manual.

Installation, Operation and Parts Manual

AutoLift AL-6214

INDEX

1. Important safety instructions…...............................................................................2-3

1.1

Important notices

1.2

Qualified personnel

1.3

Danger notices

1.4

Training

1.5

Warning signs

2. Overview of the hoist ...................................................................................................4

2.1

General descriptions

2.2

Technical data

2.3

Construction of the hoist

3. Installation instructions… ........................................................................................5-8

3.1

Preparations beforeinstallation

3.2

Precautions for installation

3.3

Installation

3.4

Items to be checked after installation

4. Operation instructions.......................................................................................... 9-10

4.1

Precautions

4.2

Flow chart for operation

5. Trouble shooting… ..................................................................................................10-11

6. Maintenance… .......................................................................................................11-12

7. Annex…....................................................................................................................12-29

Annex1, Packing list of the whole hoist

Annex2, Overall diagram

Annex3, Floor plan

Annex4, Wiring diagram

Annex5, Hydraulic working system

Annex6, Separated drawings for the hoist

Annex7, Spare parts list

Annex8, Operation Instrictions

Annex9, Warranty

Annex10, Commissioning Report

Installation, Operation and Parts Manual

AutoLift AL-6214

1.1

Important notices

IMPORTANT SAFETY INSTRUCTIONS

Advance AutoQuip will offer one-year's quality warranty for the whole machine，during which any quality problem will be properly

solved to the user's satisfaction. However, we will not take any responsibility for whatever bad consequence resulted from improper

installation and operation, overload running or unqualified ground condition.

This 2-posts hoist is specially designed for lifting motor vehicles that weighs within its outmost lifting capacity. Users are not allowed to

use it for any other purposes. Otherwise, we, as well as our sales agency, will not bear any responsibility for accidents or damages of the

hoist. Make sure to pay careful attention to the label of the lifting capacity attached on the hoist and never try to lift cars with its weight

beyond.

Read this manual carefully before operating the machine so as to avoid economic loss or personnel casualty incurred by wrong operation.

Without our professional advice, users are not permitted to make any modification to the control unit or whatever mechanical unit.

1.2

Qualified personnel

1.2.1

Only these qualified staff, who have been properly trained, can operate the hoist.

1.2.2

Electrical connection must be done by a competent electric i a n .

1.2.3

People who are not concerned are not allowed in the lifting area.

1.3

Danger notices

1.3.1

Do not install the hoist on any asphalt surface.

1.3.2

Read and understand all safety warnings before operating the hoist.

1.3.3

The hoist, if is not specially designed upon customer’s request, is not fit for outdoor use.

1.3.4

Keep hands and feet away from any moving parts. Keep feet clear of the hoist when lowering.

1.3.5

Only these qualified people, who have been properly trained, can operate the hoist.

1.3.6

Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the hoist.

1.3.7

To prevent evitable incidents, surrounding areas of the hoist must be tidy and with nothing unconcerned.

1.3.8

The hoist is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.

1.3.9

Always insure the safety latches are engaged before any attempt to work near or under the vehicle.

1.3.10

Make sure to place the lifting pads to the positions as suggested by vehicle makers and when gradually lift the vehicle to the

desired height, operators should be certain that the vehicle will not slant, roll-over or slide in lifting process.

1.3.11

Check at any time the parts of the hoist to ensure the agility of moving parts and the performance of synchronization. Ensure

regular maintenance and if anything abnormal occurs, stop using the hoist immediately and contact our dealers for help.

1.3.12

Lower the hoist to its lowest position and do remember to cut off the power source when service finishes.

1.3.13

Do not modify any parts of the hoist without manufacturer’s advice.

1.3.14

If the hoist is going to be left unused for a long time, users are required to:

Disconnect the power source;

Empty the oil tank;

Lubricate the moving parts with hydraulic oil.

1.4

Training

Only these qualified people, who have been properly trained, can operate the hoist.

Installation, Operation and Parts Manual

AutoLift AL-6214

Attention: For environment protection, please dispose the disused oil in a proper way.

1.5

Warning signs

All safety warning signs attached on the machine are for the purpose of drawing the user’s attention to safety operation. The labels

must be kept clean and need to be replaced when they are worn-out or have dropped. Read the explanations of the labels carefully

and try to memorize them.

7mm

200 mm

150mm

125mm

200 x 200 mm

F72 Mesh

OVERVIEW OF THE HOIST

Installation, Operation and Parts Manual

AutoLift AL-6214

2.1

General descriptions

This two- post hoist is composed of posts, carriages, lifting arms, cylinders and motor unit, etc.

The hoist is driven by an electro-hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards

its piston. The piston drives the chain to raise the carriage and the lifting arms. During the lifting process, the safety paws will

automatically and firmly lock on the safety ladder. Therefore, no dropping will happen in case of hydraulic system failure.

Safety structure:

2.2

Technical data

Model Lifting capacity Lifting time Lifting height Height Width Width between posts

AL6214 3800kg 50 Sec 1930mm 3700mm 3436mm 2850mm

FOUNDATION DIMENSIONS

IN MM

QUALITY OF

CONCRETE

MIN.

PRESSURE

RESISTANCE

OF SURFACE

MAX.

REACTIONON

EACH

BEARING

POINT

Length

Width

Thickness

25-30

Mpa

425

Kg/cm

0.9

Kg/cm

5000

4000

150

25-30MPA REINFORCED CONCRETE

F72 REINFORCED MESH

COMPACTED SOIL

GRAVEL SHEETING

Locking Leaver

Lock Cover

Arm Lock

Installation, Operation and Parts Manual

AutoLift AL-6214

3.1

Preparations before installation

3.1.1 Tools and equipments needed

Appropriate lifting equipment

Anti-abrasion 32 grade hydraulic oil.

Rotary Hammer Drill with 18mm masonary drill bit.

Chalk and tape measure, magnetic level.

Sockets and open wrenches, a set of inside hex wrenches, star and straight screw drivers.

Hammer, 4pounds, sharp nose pliers, Ф14 Ф17,Ф18,Ф22 socket spanners。

3.1.2

List for parts checking ---Annex 1（Packing list）

Unfold the package and check if any parts missed as per Annex 1. Please contact us in case any parts are missing, but do note

if you do not contact us and insist installing despite the lack of some parts, Advance AutoQuip as well as our dealers will not bear any

responsibility for this and will charge for any parts subsequently demanded by the buyer.

3.1.3

Ground conditions

The hoist should be fixed on a flat, level and solid concrete surface with its strength more than 3000psi, tolerance of flatness

less than 5mm and minimum thickness of 150mm. In addition, newly laid concrete ground must undergo more than 28 days

cure time.

3.2 Precautions for installation

3.2.1

Make sure the two posts stand paralleled and are vertical.

3.2.2

Joints of oil hose and steel cable must be firmly connected in order to avoid looseness of steel cable and leakage

of oil.

3.2.3

All bolts should be firmly screwed up.

3.2.4

Do not place any vehicle on the hoist for trialrunning.

3.3 Installation

Step 1: Remove the packaging, take out the carton for accessories.

Step 2: Firstly, put something supporting between the two posts or suspend one of the posts by a crane and then remove the bolts

from the packing frame.

Attention：Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories

fixed in the post.

Step 3: When the first post has been removed, place some packing under the second post and then remove the bolts from the

packing frame.

Step 4: Connect extending posts and cross beams.

Installation, Operation and Parts Manual

AutoLift AL-6214

Secure the extension post column firmly to the top of the post. This is only necessary when your hoist is ordered with extension

posts.

Unfold the package and decide on which post the power unit will be mounted.

Refer to Annex 2 and Annex 3 to ascertain and measure the distance of the two posts with chalk and string line.

Step 5: Erect and secure first post, power side post (the post on which the control box and pump assembly will be

mounted) first and then the other post.

Using the base plate as a template, use a masonary drill to drill the holes.

Remove thoroughly the debris and dust in holes and ascertain that the posts stay right upon the circle previously marked by chalk.

Secure the second post as per step, 1, 2. NOTE: Torque all anchor bolts to 120 ft lbs.

Step 6: Install cross beam and top roof protection bumper.

Step 7: Connect steel wire ropes.

Route and fix according to the following diagram of steel wire rope connection.

Raise carriages on both sides approximately 800mm above the ground. Carriages must be at the same height from the floor.

Make sure that the mechanical safety locks on each post are fully engaged before attempting to route the wire ropes.

After the wire ropes are fixed, adjust the wire ropes on both sides to the same tension which could be judged by the

ratchet sound emits during lifting process. Make adjustments after trial run.

Grease inside of each colum corners with GP grease. THIS MUST BE DONE.

Step 8: Connect oil hoses.

1. Mount the power unit onto the power side post.

Installation, Operation and Parts Manual

AutoLift AL-6214

Step 9. Connect oil hoses

NOTE: make sure the connectors and hose are clean.

Step 10: Connect wires.

Attention: Only licensed electricians are allowed to carry out electrical connection.

Mount the control box on to the power side post.

Connect the limit switch to the top of the inside of the power post.

Connect the limit switch to the cross beam. NOTE: Limit switch must be mounted the same side as the power (motor) post.

Connect motor wire and power suppply cable including both top and cross beam limit switches to the control box .

top limit switches

motor cable connect to the

control box

Installation, Operation and Parts Manual

AutoLift AL-6214

POWER SIDE POST OTHER POST

Step 11: Install lifting arms.

Install the lifting arms on the carriage by 38mm pins. NOTE: Long arms are to the rear of the vehicle.

Step 12: Fill oil tank.

Oil tank volumn is 10L. Normal work should have 80% oil inside the tank.

Usually the hoist needs 13 litres of hydraulic oil. Fill about 10 litres into the oil tank then run the hoist up and down 2 or 3 times.

Refill the remainder 3 litres of oil. It is suggested to use 32#anti-abrasion hydraulic oil.

Step 13: Locking Mechanism.

Do refer to the operation instructions in advance and keep in mind that NO vehicle is to be placed on the hoist during

trial run.

Route lock cable and conduit from motor post up to top of column, then over to the next column, then down to the lock assembly.

Loop the lock release cable over the pull handle latch bolt, then lock off with barrel union. Apply tension to lock cable on opposite

post lock latch bracket, then lock off with barrel union.

Check mechanical locks for correct engagement by releasing the lock handle during the running process. Adjust by tightening

the wire cable on the lock latch if needed. NOTE: Hoist must be rested on locks during adjustments.

Step 14: Connect Power and do a trial run.

1. Assure all the connections are in good condition and connect the power supply.

Step 15: Fix feet protection fenders, door-opening protections, tool trays and lock covers.

3.4 Items to be checked after installation.

S/N

Check items

YES

1 Are the posts vertical to the floor?

2 Are the two posts paralleled?

3 Is the oil hose well connected?

4 Is the steel cable well connected?

5 Are all lifting arms well fixed?

6 Are electrical connections right?

7 Are the rest joints firmly screwed?

8 Are all items need lubricating added with grease?

Start

Press UP button to raise the carriage 5cm

Pull the release cable

Press the unloading handle

Installation, Operation and Parts Manual

AutoLift AL-6214

OPERATION INSTRUCTIONS

4.1

Precautions

4.1.1

Check all the joints of oil hose. Only when there is no leakage, the hoist can beoperated.

4.1.2

DO NOT use the hoist if the safety device malfunctions.

4.1.3

Make sure the vehicle is evenly balanced on the hoist. Otherwise, Advance

AutoQuip as well as our dealers will not bear any responsibility for any consequence resulted thereby.

4.1.4

Operators and other personnel should stand in a safe area during lifting and lowering process.

4.1.5

When the hoist is raised to the desired height, switch off the power at once to prevent any operation by other personnel.

4.1.6. Make sure the safety lock is engaged before working under the vehicle and no persons or objects are under the vehicle

during lifting and lowering process.

4.2 Flow chart for operation

PLEASE REFER TO OPERATIONS STICKER ON PAGE 26

Raising Lowering

The hoist is raised

The hoist is lowered

Start

Press UP button

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