ABB ACS880-01 Series Bedienungsanleitung

English . . . . . . . . 3

English – USA . . 7

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USA

ABB industrial drives

Quick installation guide

ACS880-01 drives

Frames R1 to R3

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section

Document library on the Internet on the inside of the back cover. For manuals not available in the

Document library, contact your local ABB representative.

The QR code below opens an online listing of the manuals applicable to this product.

ACS880-01 manuals

Drive hardware manuals and guides Code (English)

ACS880-01 hardware manual 3AUA0000078093

ACS880-01 quick installation guide for frames R1 to R3 3AUA0000085966

ACS880-01 quick installation guide for frames R4 and R5 3AUA0000099663

ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689

ACS880-01 +P940 drives for cabinet installation

supplement

3AUA0000145446

ACS880-01 assembly drawings for cable entry boxes of

IP21 frames R5 to R9

3AUA0000119627

ACS-AP-x assistant control panels user’s manual 3AUA0000085685

Vibration dampers for ACS880-01 drives (frames R4 and

R5, option +C131) installation guide

3AXD50000010497

Vibration dampers for ACS880-01 drives (frames R6 to

R9, option +C131) installation guide

3AXD50000013389

ACS880-01 +C132 marine type-approved drives

supplement

3AXD50000010521

ACS880-01 +N7502 drives for SynRM motors (0.8 to 200

kW) supplement

3AXD50000029482

Drive firmware manuals and guides

ACS880 primary control program firmware manual 3AUA0000085967

Quick start-up guide for ACS880 drives with primary

control program

3AUA0000098062

Option manuals and quides

Manuals and quick guides for I/O extension modules,

fieldbus adapters, etc.

3AUA0000085966 Rev G

MUL

EFFECTIVE: 2017-05-15

EN – Quick installation guide 3

EN – Quick installation guide

This guide instructs briefly how to install the drive. For more detailed instructions,

engineering guide lines, technical data and complete safety instructions, see the

hardware manual (www.abb.com/drives: Select Document Library and search for

document number 3AUA0000078093 [English]).

Follow the safety instructions

The floor material below the drive must be non-flammable.

Select the power cables

Size the power cables according to local regulations to carry the nominal current

given on the type designation label of your drive.

Typical power cable sizes are listed in table Jon page 82. For the conditions of the

sizing, see the hardware manual.

Ensure the cooling

See table Bon page 79 for the losses and the cooling air flow through the drive. The

allowed operating temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cable

See table Bon page 79. Check that the operating time of the fuse is below 0.5

seconds.

WARNING! Ignoring the following instructions can cause physical injury or

death, or damage to the equipment:

• Only qualified electricians are allowed to install and maintain the drive.

• Never work on the drive, motor cable or motor when main power is applied.

After disconnecting the input power, always wait for 5 min to let the intermediate

circuit capacitors discharge before you start working on the drive, motor or

motor cable.

• Do not work on the control cables when power is applied to the drive or to the

external control circuits.

• Make sure that debris from borings and grindings does not enter the drive when

installing.

• Do not connect the drive to a voltage higher than what is marked on the type

designation label.

3AUA0000085966 Rev G

4 EN – Quick installation guide

Install the drive on the wall

See figure A on page 79.

Check the insulation of the input and motor cables and the

motor

Check the insulation of the input cable according to local regulations before

connecting it to the drive.

Check the insulation of the motor cable and motor when the cable is disconnected

from the drive, see figure Fon page 80. Measure the insulation resistance between

each phase conductor and the Protective Earth conductor using a measuring voltage

of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm

(reference value at 25 °C or 77 °F). For the insulation resistance of other motors,

please consult the manufacturer’s instructions. Note: Moisture inside the motor

casing will reduce the insulation resistance. If moisture is suspected, dry the motor

and repeat the measurement.

Connect the power cables

See figures C, D, Eand G. Use symmetrical shielded cable for motor cabling.

1. Undo the mounting screws at the sides of the front cover.

2. Remove the cover by sliding it forward.

3. Attach the residual voltage warning sticker in the local language to the control

panel mounting platform.

4. Remove the rubber grommets from the lead-through plate for the cables to be

connected.

5. IP21 units: Fasten the cable connectors (included in the delivery in a plastic bag)

to the cable lead-through plate holes.

6. Prepare the ends of the input power and motor cables as illustrated in the figure.

7. Ground the cable shields 360 degrees in the cable connectors (IP21 units) or

under the clamps (IP55 units).

8. Connect the twisted shield of the input cable to the PE terminal.

9. Connect the PE conductor of the input cable to the additional PE terminal.

10. Connect the twisted shield of the motor cable and resistor cable (if present) to the

grounding terminal.

11. Connect the phase conductors of the input, motor and resistor cables. Tighten the

screws.

12. Install the control cable grounding shelf in the cable entry box.

EN – Quick installation guide 5

13. Secure the cables mechanically outside the drive.

14. Ground the motor cable shield at the motor end. For minimal interference, make a

360-degree grounding at the cable lead-through, or keep the pig tail short.

Connect the control cables

See figure H.

1. Cut adequate holes into the rubber grommets and slide the grommets onto the

cables. Slide the cables through the holes of the bottom plate and attach the

grommets to the holes.

2. Strip the cable ends and cut to suitable length (note the extra length of the

grounding conductors).

3. Ground the outer shields of all control cables 360 degrees at a grounding clamp in

the cable entry box.

4. Ground the pair-cable shields to the grounding clamp. Leave the other end of the

shields unconnected or ground them indirectly via a high-frequency capacitor with

a few nanofarads, eg, 3.3 nF / 630 V.

5. Connect the conductors to the appropriate terminals of the control board (see

page 6).

6. Wire the optional modules if included in the delivery.

7. Reinstall the front cover.

Note for fieldbus cabling. See figure I.

1. Install the additional grounding shelf.

2. Ground the outer shields of the cables 360 degrees at a grounding clamp.

3. Knock out holes in the cable entry box cover for the cables to be installed. Install

the cable entry box cover.

4. Plug the connector to the fieldbus module.

Default I/O connections

The default I/O connections of the Factory macro of the ACS880 primary control

program are shown below.

6 EN – Quick installation guide

XPOW External power input

1+24VI 24 V DC, 2 A

2GND

XAI Reference voltage and analog inputs

1+VREF 10 V DC, RL1…10 kohm

2-VREF -10 V DC, RL1…10 kohm

3AGND Ground

4AI1+ Speed reference 0(2)…10 V, Rin >

200 kohm

5AI1-

6AI2+ By default not in use. 0(4)…20 mA, Rin =

100 ohm

7AI2-

J1 J1 AI1 current/voltage selection jumper

J2 J2 AI2 current/voltage selection jumper

XAO Analog outputs

1AO1 Motor speed rpm 0…20 mA, RL<

500 ohm

2AGND

3AO2 Motor current 0…20 mA, RL< 500 ohm

4AGND

XD2D Drive-to-drive link

Drive-to-drive link

3BGND

J3 J3 Drive-to-drive link termination switch

XRO1, XRO2, XRO3 Relay outputs

11 NC Ready

250 V AC / 30 V DC

2 A

12 COM

13 NO

21 NC Running

250 V AC / 30 V DC

2 A

22 COM

23 NO

31 NC Faulted(-1)

250 V AC / 30 V DC

2 A

32 COM

33 NO

XD24 Digital interlock

1DIIL Run enable

2+24VD +24 V DC 200 mA 1)

3DICOM Digital input ground

4+24VD +24 V DC 200 mA 1)

5DIOGND Digital input/output ground

J6 Ground selection switch

XDIO Digital input/outputs

1DIO1 Output: Ready

2DIO2 Output: Running

XDI Digital inputs

1DI1 Stop (0) / Start (1)

2DI2 Forward (0) / Reverse (1)

3DI3 Reset

4DI4 Acceleration & deceleration select

5DI5 Constant speed 1 (1 = On)

6DI6 By default not in use.

XSTO Safe torque off

1OUT1

Safe torque off. Both circuits must be

closed for the drive to start.

2SGND

3IN1

4IN2

X12 Safety functions module connection

X13 Control panel connection

X205 Memory unit connection

Wire sizes:

0.5 … 2.5 mm2

(24…12 AWG)

Tightening

torques: 0.5 N·m

(5 lbf·in) for both

stranded and

solid wiring.

1) Total load

capacity of these

outputs is 4.8 W

(200 mA / 24 V)

minus the power

taken by DIO1 and

DIO2.

Fault

EN – USA quick installation guide 7

USA

EN – USA quick installation guide

This guide instructs briefly how to install the drive. For more detailed instructions,

engineering guide lines, technical data and complete safety instructions, see the

hardware manual (www.abb.com/drives: Select Document Library and search for

document number 3AUA0000078093 [English]).

Follow the safety instructions

The floor material below the drive must be non-flammable.

Select the power cables

Select the power cables according to local regulations to carry the nominal current

given on the type designation label of your drive.

Typical power cable sizes are listed in table Jon page 82. For the conditions of the

sizing, see the hardware manual.

Ensure the cooling

See table Bon page 83 for the losses and the cooling air flow through the drive. The

allowed operating temperature range of the drive without derating is -5 to +104 °F.

Protect the drive and input power cable

See table Bon page 83. Check that the operating time of the fuse is below 0.5

seconds.

WARNING! Ignoring the following instructions can cause physical injury or

death, or damage to the equipment:

• Only qualified electricians are allowed to install and maintain the drive.

• Never work on the drive, motor cable or motor when main power is applied.

After disconnecting the input power, always wait for 5 min to let the intermediate

circuit capacitors discharge before you start working on the drive, motor or

motor cable.

• Do not work on the control cables when power is applied to the drive or to the

external control circuits.

• Make sure that debris from borings and grindings does not enter the drive when

installing.

• Do not connect the drive to a voltage higher than what is marked on the type

desgnation label.

8 EN – USA quick installation guide

USA

Install the drive on the wall

See figure A on page 83.

Check the insulation of the input and motor cables and the

motor

Check the insulation of the input cable according to local regulations before

connecting it to the drive.

Check the insulation of the motor cable and motor when the cable is disconnected

from the drive, see figure Fon page 84. Measure the insulation resistance between

each phase conductor and the Protective Earth conductor using a measuring voltage

of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm

(reference value at 25 °C or 77 °F). For the insulation resistance of other motors,

please consult the manufacturer’s instructions. Note: Moisture inside the motor

casing will reduce the insulation resistance. If moisture is suspected, dry the motor

and repeat the measurement.

Connect the power cables

See figures C, Dand Eon page 83 and 84.

1. Undo the two mounting screws at the sides of the front cover.

2. Remove the cover by sliding it forward.

3. Attach the residual voltage warning sticker in the local language to the control

panel mounting platform.

4. Remove the rubber grommets from the lead-through plate for the cables to be

connected.

5. Fasten the cable conduits to the cable lead-through plate holes. Strip the cable

ends. Slide the cables through the connectors.

6. Connect the grounding conductors to the grounding terminals.

7. Connect the phase conductors of the input and motor cables. Tighten the screws.

8. Units with option +D150: Connect the brake resistor cable conductors to the R+

and R- terminals.

9. Install the control cable grounding shelf in the cable entry box.

10. Connect the motor cable at the motor end.

Connect the control cables

See figure Gon page 84.

EN – USA quick installation guide 9

USA

1. Fasten the cable conduits to the cable lead-through plate holes. Slide the cables

through the connectors.

2. Strip the cable ends and cut to suitable length (note the extra length of the

grounding conductors).

3. Ground the outer shields of all control cables 360 degrees at a grounding clamp in

the cable entry box.

4. Ground the pair-cable shields to the grounding clamp. Leave the other end of the

shields unconnected or ground them indirectly via a high-frequency capacitor with

a few nanofarads, eg, 3.3 nF / 630 V.

5. Connect the conductors to the appropriate terminals of the control board (see

page 10).

6. Wire the optional modules if included in the delivery. For fieldbus cabling, see

page 81.

7. Reinstall the front cover.

Default I/O connections

The default I/O connections of the Factory macro of the ACS880 primary control

program are shown below.

10 EN – USA quick installation guide

USA

XPOW External power input

1+24VI 24 V DC, 2 A

2GND

XAI Reference voltage and analog inputs

1+VREF 10 V DC, RL1…10 kohm

2-VREF -10 V DC, RL1…10 kohm

3AGND Ground

4AI1+ Speed reference 0(2)…10 V, Rin >

200 kohm

5AI1-

6AI2+ By default not in use. 0(4)…20 mA, Rin =

100 ohm

7AI2-

J1 J1 AI1 current/voltage selection jumper

J2 J2 AI2 current/voltage selection jumper

XAO Analog outputs

1AO1 Motor speed rpm 0…20 mA, RL<

500 ohm

2AGND

3AO2 Motor current 0…20 mA, RL< 500 ohm

4AGND

XD2D Drive-to-drive link

Drive-to-drive link

3BGND

J3 J3 Drive-to-drive link termination switch

XRO1, XRO2, XRO3 Relay outputs

11 NC Ready

250 V AC / 30 V DC

2 A

12 COM

13 NO

21 NC Running

250 V AC / 30 V DC

2 A

22 COM

23 NO

31 NC Faulted(-1)

250 V AC / 30 V DC

2 A

32 COM

33 NO

XD24 Digital interlock

1DIIL Run enable

2+24VD +24 V DC 200 mA 1)

3DICOM Digital input ground

4+24VD +24 V DC 200 mA 1)

5DIOGND Digital input/output ground

J6 Ground selection switch

XDIO Digital input/outputs

1DIO1 Output: Ready

2DIO2 Output: Running

XDI Digital inputs

1DI1 Stop (0) / Start (1)

2DI2 Forward (0) / Reverse (1)

3DI3 Reset

4DI4 Acceleration & deceleration select

5DI5 Constant speed 1 (1 = On)

6DI6 By default not in use.

XSTO Safe torque off

1OUT1

Safe torque off. Both circuits must be

closed for the drive to start.

2SGND

3IN1

4IN2

X12 Safety functions module connection

X13 Control panel connection

X205 Memory unit connection

Wire sizes:

0.5 … 2.5 mm2

(24…12 AWG)

Tightening

torques: 0.5 N·m

(5 lbf·in) for both

stranded and

solid wiring.

1) Total load

capacity of these

outputs is 4.8 W

(200 mA / 24 V)

minus the power

taken by DIO1 and

DIO2.

Fault

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