ABB ACS 800 Series Bedienungsanleitung

ACS800

Hardware manual

ACS800-07 (+V992) drives (500 to 2800 kW)

ACS800-07 manuals

Hardware manual

ACS800-07 (+V992) Drives (500 to 2800 kW) Hardware Manual 3AUA0000068936 1)

Supply unit firmware manual

ACS800 Diode Supply Control Program Firmware Manual 3AUA0000068937 1)

Inverter unit firmware manual (Drive application program firmware manual)

Standard Control Program Firmware Manual 3AFE64527592 2)

System Control Program Firmware Manual 3AFE64670646 2)

etc

OPTION MANUALS

Fieldbus Adapters, I/O Extension Modules etc 2)

1) Delivered as a printed copy with the drive.

2) Delivered as a printed copy with the appropriate control program or option device of the drive.

All manuals are available as PDF documents on the Internet. See section Further information on the inside of the back

cover.

ACS800-07 (+V992) drives

500 to 2800 kW

Hardware manual

3AUA0000068936 REV A EN

EFFECTIVE: 2010-03-15

Safety instructions

What this chapter contains

This chapter contains safety instructions you must follow when installing, operating

and servicing the drive. If ignored, physical injury or death may follow, or damage

may occur to the drive, the motor or driven equipment. Read the safety instructions

before you work on the unit.

Usage of warnings and notes

There are two types of safety instructions throughout this manual: warnings and

notes. Warnings caution you about conditions which can result in serious injury or

death and/or damage to the equipment, and advise on how to avoid the danger.

Notes draw attention to a particular condition or fact, or give information on a

subject. The warning symbols are used as follows:

Dangerous voltage warning warns of high voltages which can cause

physical injury and/or damage to the equipment.

General warning warns about conditions, other than those caused by

electricity, which can result in physical injury and/or damage to the

equipment.

Electrostatic discharge warning warns of electrostatic discharge which

can damage the equipment.

Safety instructions

Installation and maintenance work

These warnings are intended for all who work on the drive, motor cable or motor.

Ignoring the instructions can cause physical injury or death, or damage the

equipment.

WARNING!

•Only qualified electricians are allowed to install and maintain the drive.

•Before starting the work on any part of the drive, isolate it from the power line

with the main disconnecting device (main breaker or main switch-disconnector).

The main switch-disconnector or main breaker does not remove the voltage

from the input busbars of the drive.

•Never work on the drive, the motor cable or the motor when main power is

applied. After switching off the input power, always wait for 5 minutes to let the

intermediate circuit capacitors discharge before you start working on the drive,

the motor or the motor cable. Measure the voltage between terminals UDC+

and UDC- (L+ and L–) with a multimeter (impedance at least 1 Mohm) to

ensure that the drive is discharged before beginning work.

•Before working on any part of the drive, isolate its auxiliary circuits from the

power supply with the auxiliary voltage switch [Q10].

•Apply temporary grounding before working on the unit.

•Do not work on the control cables when power is applied to the drive or to the

external control circuits. Externally supplied control circuits may cause

dangerous voltages to exist inside the drive even when the main power of the

drive is switched off.

•Do not make any insulation or voltage withstand tests on the drive or drive

modules.

•When reconnecting the motor cable, always check that the phase order is

correct.

•When joining shipping splits (if any), check the cable connections at the joints

before switching on the supply voltage.

•Live parts on the inside of the doors are protected against direct contact.

Special attention shall be paid when handling metallic shrouds.

•After maintaining or modifying a drive safety circuit or changing circuit boards

inside the module, retest the functioning of the safety circuit according to the

start-up instructions.

•Do not change the electrical installations of the drive except for the essential

control and power connections. Changes may affect the safety performance or

operation of the drive unexpectedly. All customer-made changes are on the

customer's responsibility.

Safety instructions

Note:

•The main disconnecting device (main breaker or main switch-disconnector)

does not switch off the voltage from the auxiliary circuits or the input busbars.

•The motor cable terminals on the drive are at a dangerously high voltage when

the input power is on, regardless of whether the motor is running or not.

•The brake control terminals (UDC+, UDC-, R+ and R- terminals) carry a

dangerous DC voltage (over 500 V).

•Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V)

may be present on the relay outputs of the drive system.

•The Prevention of unexpected start-up function does not remove the voltage

from the main and auxiliary circuits.

•The Safe torque off function does not remove the voltage from the main and

auxiliary circuits.

WARNING!

•During the installation procedure, the inverter modules may have to be

temporarily extracted from the cabinet. The modules have a high center of

gravity. In order to minimise the danger of toppling over, keep the support legs

of the modules extended whenever manoeuvring the modules outside the

cabinet.

•Electrically conductive dust inside the unit may cause damage or lead to

malfunction. Make sure that dust from drilling does not enter the drive when

installing.

•Fastening the cabinet by riveting or welding is not recommended. However, if

welding is necessary, ensure the return wire is properly connected in order not

to damage the electronic equipment in the cabinet. Also ensure that welding

fumes are not inhaled.

•Ensure sufficient cooling of the unit.

•Cooling fans may continue to rotate for a while after the disconnection of the

electrical supply.

•Some parts inside the drive cabinet, such as heatsinks of power

semiconductors, remain hot for a while after the disconnection of the electrical

supply.

WARNING!

•The printed circuit boards contain components sensitive to electrostatic

discharge. Wear a grounding wrist band when handling the boards. Do not

touch the boards unnecessarily.

Safety instructions

Grounding

These instructions are intended for all who are responsible for the grounding of the

drive. Incorrect grounding can cause physical injury, death or equipment malfunction

and increase electromagnetic interference.

Fibre optic cables

WARNING!

•Ground the drive, motor and adjoining equipment to ensure personnel safety in

all circumstances, and to reduce electromagnetic emission and pick-up.

•Make sure that grounding conductors are adequately sized as required by

safety regulations.

•In a multiple-drive installation, connect each drive separately to protective

earth (PE).

•Do not install a drive equipped with an EMC (line) filter to an ungrounded

power system or a high resistance -grounded (over 30 ohms) power system.

Note:

•Power cable shields are suitable for equipment grounding conductors only

when adequately sized to meet safety regulations.

•As the normal leakage current of the drive is higher than 3.5 mA AC or

10 mA DC, a fixed protective earth connection is required by EN 61800-5-

1, 4.3.5.5.2. The cross-section of the protective earthing conductor must be at

least 10 mm2Cu or 16 mm2Al.

WARNING!

•Handle the fibre optic cables with care. When unplugging optic cables, always

grab the connector, not the cable itself. Do not touch the ends of the fibres with

bare hands as the fibre is extremely sensitive to dirt. The minimum allowed

bend radius is 35 mm (1.4”).

Safety instructions

Operation

These warnings are intended for all who plan the operation of the drive or operate

the drive. Ignoring the instructions can cause physical injury or death or damage the

equipment.

WARNING!

•If the drive is equipped with an optional brake unit, make sure there are

inverters connected to the intermediate circuit before start. As a rule of thumb,

the sum capacitance of the inverters connected must be at least 30% of the

sum capacitance of all inverters.

•Close the switch fuses of all parallel-connected inverters before start.

•Do not open the DC switch fuse of an inverter when the inverter is running.

WARNING!

•Before adjusting the drive and putting it into service, make sure that the motor

and all driven equipment are suitable for operation throughout the speed range

provided by the drive. The drive can be adjusted to operate the motor at

speeds above and below the speed provided by connecting the motor directly

to the power line.

•Do not activate automatic fault reset functions of the drive control program if

dangerous situations can occur. When activated, these functions will reset the

drive and resume operation after a fault.

•Do not control the motor with the disconnecting device (means); instead, use

the control panel keys and , or commands via the I/O board of the drive.

The maximum allowed number of charging cycles of the DC capacitors (ie,

power-ups by applying power) is five in ten minutes.

Note:

•If an external source for start command is selected and it is ON, the drive will

start immediately after fault reset unless the drive is configured for 3-wire (a

pulse) start/stop.

•When the control location is not set to Local (L not shown in the status row of

the display), the stop key on the control panel will not stop the drive. To stop

the drive using the control panel, press the LOC/REM key and then the stop

key .

Safety instructions

Permanent magnet motor drives

These are additional warnings concerning permanent magnet motor drives.

WARNING! Do not work on the drive when the permanent magnet motor is rotating.

Also when the supply power is switched off, a rotating permanent magnet motor

feeds power to the intermediate circuit of the drive and also the supply connections

become live (even when the inverter is stopped!).

Installation and maintenance work

• Disconnect the motor from the drive with a safety switch

and additionally, if possible,

• Lock the motor shaft and ground the motor connection terminals temporarily by

connecting them together as well as to the PE.

Operation

Do not run the motor above the rated speed. Motor overspeed leads to overvoltage

which may result in explosion of the capacitors in the intermediate circuit of the drive.

Application program

To control a permanent magnet motor, only use the ACS800 permanent magnet

synchronous motor drive application program, or other application programs in the

scalar control mode.

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