ABB ACS880-01 Series Bedienungsanleitung

English. . . . . . . . 7

English – USA . 11

Dansk . . . . . . . 13

Deutsch . . . . . . 19

Español . . . . . . 25

Suomi . . . . . . . 31

Français. . . . . . 35

Italiano. . . . . . . 41

Nederlands . . . 47

Polski. . . . . . . . 59

Português . . . . 59

 . . . . . 65

Svenska. . . . . . 71

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中文 . . . . . . . . .

USA

ABB industrial drives

Quick installation guide

ACS880-01 drives

Frames R6 to R9

List of related manuals in English

You can find manuals and other product documents in PDF format on the Internet. See section

Document library on the Internet on the inside of the back cover. For manuals not available in the

Document library, contact your local ABB representative.

The QR code below opens an online listing of the manuals applicable to this product.

ACS880-01 manuals

Drive hardware manuals and guides Code (English)

ACS880-01 hardware manual 3AUA0000078093

ACS880-01 quick installation guide for frames R6 to R9 3AUA0000099689

ACS880-01 assembly drawings for cable entry boxes of

IP21 frames R5 to R9

3AUA0000119627

ACS-AP assistant control panel user’s manual 3AUA0000085685

Drive firmware manuals and guides

ACS880 primary control program firmware manual 3AUA0000085967

ACS880 drives with primary control program quick start-

up guide

3AUA0000098062

Option manuals and quides

Manuals and quick guides for I/O extension modules,

fieldbus adapters, etc.

3AUA0000099689 Rev B

MUL

EFFECTIVE: 2013-01-18

Figures

ABC

2 3 4

< 40 °C

200 mm

300 mm

a (mm) b (mm) c (mm)

R6 571 531 213

R7 623 583 245

R8 701 658 263

R9 718 658 345

IP21

IP55

L1 L2 L3 T1/U T2/V T3/W

UDC+

R+ UDC-

R-

L1 L2 L3PE

ACS880-01

V1 W1

3 ~ M

* 525…690 V

L1, L2, L3, T1/U, T2/V, T3/W

(N·m)

R-, R+/UDC+, UDC-

(N·m) (N·m)

R6 30 24 20 20 9.8

R7 40 (30*) 24 30 30 9.8

R8 40 24 40 24 9.8

R9 70 24 70 24 9.8

999

10 1011

b >1/5 · a17

1.5 N·m

0.5 N·m

3AUA0000099689 Rev B

Table 1 5

Table 1

Drive type Air flow Losses

(m3/h) (W) aR

UN= 380…415 V

ACS880-01-105A-3 435 1295 170M1569

ACS880-01-145A-3 435 1440 170M1570

ACS880-01-169A-3 450 1940 170M3817

ACS880-01-206A-3 450 2310 170M3817

ACS880-01-246A-3 550 3300 170M3818

ACS880-01-293A-3 550 3900 170M3819

ACS880-01-363A-3 1150 4800 170M5811

ACS880-01-430A-3 1150 6000 170M5812

UN= 380…500 V

ACS880-01-096A-5 435 1295 170M1569

ACS880-01-124A-5 435 1440 170M1570

ACS880-01-156A-5 450 1940 170M3817

ACS880-01-180A-5 450 2310 170M3817

ACS880-01-240A-5 550 3300 170M3818

ACS880-01-260A-5 550 3900 170M3819

ACS880-01-302A-5 1150 4200 170M5811

ACS880-01-361A-5 1150 4800 170M5811

ACS880-01-414A-5 1150 6000 170M5812

UN= 660…690 V

ACS880-01-061A-7 435 1295 170M1568

ACS880-01-084A-7 435 1440 170M1569

ACS880-01-098A-7 450 1940 170M1569

ACS880-01-119A-7 450 2310 170M3815

ACS880-01-142A-7 550 3300 170M3816

ACS880-01-174A-7 550 3900 170M3817

ACS880-01-210A-7 1150 4200 170M5808

ACS880-01-271A-7 1150 4800 170M5808

3AUA0000099689 Rev B

6 Table 1

EN – Quick installation guide 7

EN – Quick installation guide

This guide instructs briefly how to install the drive. For more detailed instructions,

engineering guide lines, technical data and complete safety instructions, see the

hardware manual (www.abb.com/drives: Select Document Library and search for

document number 3AUA0000099689 [English]).

Follow the safety instructions

The floor material below the drive must be non-flammable.

Select the power cables

Size the power cables according to local regulations to carry the nominal current

given on the type designation label of your drive.

Ensure the cooling

See table 1 on page 5for the losses and the cooling air flow through the drive. The

allowed operating temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cables

See table 1 on page 5.

Install the drive on the wall

See figure A on page 3.

WARNING! Ignoring the following instructions can cause physical injury or

death, or damage to the equipment:

• Only qualified electricians are allowed to install and maintain the drive.

• Never work on the drive, motor cable or motor when main power is applied.

After disconnecting the input power, always wait for 5 min to let the intermediate

circuit capacitors discharge before you start working on the drive, motor or

motor cable.

• Do not work on the control cables when power is applied to the drive or to the

external control circuits.

• Make sure that debris from borings and grindings does not enter the drive when

installing.

• Do not connect the drive to a voltage higher than what is marked on the type

designation label.

8 EN – Quick installation guide

Check the insulation of the input and motor cables and the

motor

Check the insulation of the input cable according to local regulations before

connecting it to the drive.

Check the insulation of the motor cable and motor when the cable is disconnected

from the drive. Measure the insulation resistance between each phase conductor and

the Protective Earth conductor using a measuring voltage of 1000 V DC. The

insulation resistance of an ABB motor must exceed 100 Mohm (reference value at

25 °C or 77 °F). For the insulation resistance of other motors, please consult the

manufacturer’s instructions. Note: Moisture inside the motor casing will reduce the

insulation resistance. If moisture is suspected, dry the motor and repeat the

measurement.

Connect the power cables

See figures B, C, D, Eand F. Use symmetrical shielded cable for the motor cabling.

1. Remove the front cover. IP21 units: Release the retaining clip with a screwdriver

(a) and lift the cover from the bottom outwards (b).

2. IP21 units: Remove the cable entry box cover by undoing the mounting screws.

3. Attach the residual voltage warning sticker in the local language next to the

control unit.

4. Remove the side plates of the cable entry box.

5. Remove the shroud on the power cable terminals by releasing the clips on the

sides with a screwdriver and lifting (a). If parallel cables are installed, knock out

holes for the cables (b).

6. Knock out the shrouds on the power cable terminals for the cables to be installed.

7. Cut adequate holes into the rubber grommets. Slide the grommets onto the

cables. Prepare the cable ends. Slide the cables through the holes of the bottom

plate and attach the grommets to the holes.

8. Ground the cable shields 360 degrees under the grounding clamps.

9. Connect the twisted cable shields to the grounding terminals.

ohm

W1 PE

EN – Quick installation guide 9

10. Connect the conductors of the input and motor cables. Tighten the screws.

11. Units with option +D150: Connect the conductors of the brake resistor cable to the

R+ and R- terminals.

12. If parallel cables are installed, install the grounding shelf for them. Repeat steps 7

to 12.

13. Reinstall the shroud on the power terminals.

14. Reinstall the side plates of the cable entry box.

15. Install the control cable grounding shelf in the cable entry box.

16. Secure the cables outside the unit mechanically.

17. Ground the motor cable shield at the motor end. For minimal interference, make a

360-degree grounding at the cable lead-through, or keep the pig tail short.

Connect the control cables

See figure G.

1. Cut adequate holes into the rubber grommets and slide the grommets onto the

cables. Slide the cables through the holes of the bottom plate and attach the

grommets to the holes.

2. Strip the cable ends and cut to suitable length (note the extra length of the

grounding conductors).

3. Ground the outer shields of all control cables 360 degrees at a grounding clamp in

the cable entry box.

4. Ground the pair-cable shields to a grounding clamp below the control board.

Leave the other end of the shields unconnected or ground them indirectly via a

high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

5. Connect the conductors to the appropriate terminals of the control board (see

page 10).

6. Wire the optional modules if included in the delivery.

7. Reinstall the front cover.

Default I/O connections

The default I/O connections of the Factory macro of the ACS880 primary control

program are shown below.

10 EN – Quick installation guide

Fault

XPOW External power input

1+24VI 24 V DC, 2 A

2GND

XAI Reference voltage and analog inputs

1+VREF 10 V DC, RL1…10 kohm

2-VREF -10 V DC, RL1…10 kohm

3AGND Ground

4AI1+ Speed reference 0(2)…10 V, Rin >

200 kohm

5AI1-

6AI2+ By default not in use. 0(4)…20 mA, Rin >

100 ohm

7AI2-

J1 J1 AI1 current/voltage selection jumper

J2 J2 AI2 current/voltage selection jumper

XAO Analog outputs

1AO1 Motor speed rpm 0…20 mA, RL<

500 ohm

2AGND

3AO2 Motor current 0…20 mA, RL< 500 ohm

4AGND

XD2D Drive-to-drive link

Drive-to-drive link

3BGND

J3 J3 Drive-to-drive link termination switch

XRO1, XRO2, XRO3 Relay outputs

1NC Ready

250 V AC / 30 V DC

2 A

2COM

3NO

1NC Running

250 V AC / 30 V DC

2 A

2COM

3NO

1NC Faulted(-1)

250 V AC / 30 V DC

2 A

2COM

3NO

XD24 Digital interlock

1DIIL By default not in use.

2+24VD +24 V DC 200 mA 1)

3DICOM Digital input ground

4+24VD +24 V DC 200 mA 1)

5DIOGND Digital input/output ground

J6 Ground selection switch

XDIO Digital input/outputs

1DIO1 Output: Ready

2DIO2 Output: Running

XDI Digital inputs

1DI1 Stop (0) / Start (1)

2DI2 Forward (0) / Reverse (1)

3DI3 Reset

4DI4 Acceleration & deceleration select

5DI5 Constant speed 1 (1 = On)

6DI6 By default not in use.

XSTO Safe torque off

1OUT1

Safe torque off. Both circuits must be

closed for the drive to start.

2SGND

3IN1

4IN2

X12 Safety functions module connection

X13 Control panel connection

X205 Memory unit connection

Wire sizes:

0.5 … 2.5 mm2

(24…12 AWG)

Tightening

torques: 0.5 N·m

(5 lbf·in) for both

stranded and

solid wiring.

1) Total load

capacity of these

outputs is 4.8 W

(200 mA / 24 V)

minus the power

taken by DIO1 and

DIO2.

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