ABB ACS880 Series Bedienungsanleitung

—

OPTIONS FOR ABB DRIVES

Emergency stop, stop category 0 (option

+Q951) for ACS880 multidrives

User's manual

Emergency stop, stop category 0

(option +Q951) for ACS880

multidrives

User's manual

Table of contents

1. Safety instructions

4. Electrical installation

6. Start-up and acceptance test

EFFECTIVE: 2019-06-28

Table of contents

1 Safety instructions

7Contents of this chapter ..........................................................................

7Use of warnings and notes ......................................................................

7Instructions for functional safety circuits .......................................................

8Electrical safety precautions ....................................................................

2 Introduction to the manual

9Contents of this chapter ..........................................................................

9Applicability ........................................................................................

9Target audience ...................................................................................

9Exclusion of liability ...............................................................................

10Quick reference guide for taking a safety function into use ................................

10Related manuals ..................................................................................

11Terms and abbreviations .........................................................................

3 Option description

13Contents of this chapter ..........................................................................

13Overview ...........................................................................................

13Operation principle ................................................................................

15Fault reaction function ............................................................................

15Parameter settings ................................................................................

16Hardware settings ................................................................................

4 Electrical installation

17Contents of this chapter ..........................................................................

17Wiring ...............................................................................................

18Customer-installed main breaker in liquid-cooled ACS880 multidrives ...............

5 Use of the safety function

19Contents of this chapter ..........................................................................

19Activating the safety function ....................................................................

19Resetting the safety function ....................................................................

6 Start-up and acceptance test

21Contents of this chapter ..........................................................................

21Validation of the safety functions ...............................................................

21Competence ...................................................................................

21Validation procedure ..........................................................................

22Acceptance test reports ......................................................................

22Start-up and acceptance test ...................................................................

7 Fault tracing

25Contents of this chapter ..........................................................................

25Fault tracing .......................................................................................

Table of contents 5

25Reporting problems and failures related to safety functions ................................

8 Maintenance

27Contents of this chapter ..........................................................................

27Safety circuit maintenance ......................................................................

27Proof test interval .................................................................................

28Competence .......................................................................................

28Residual risk .......................................................................................

28Intentional misuse ................................................................................

28Decommissioning .................................................................................

9 Technical data

29Contents of this chapter ..........................................................................

29Safety data .........................................................................................

29Safety data values ............................................................................

29Safety component types ......................................................................

29Safety block diagrams ........................................................................

29Relevant failure modes .......................................................................

30Fault exclusions ...............................................................................

30Operation delays ..............................................................................

30Ambient conditions ...............................................................................

30Related standards and directives ...............................................................

31Compliance with the European Machinery Directive ........................................

Further information

6 Table of contents

Safety instructions

Contents of this chapter

This chapter contains the safety instructions which you must obey when you install, operate

and do maintenance on the safety functions of a drive.

Use of warnings and notes

Warnings tell you about conditions which can cause injury or death, or damage to the

equipment. They also tell you how to prevent the danger. Notes draw attention to a particular

condition or fact, or give information on a subject.

The manual uses these warning symbols:

WARNING!

Electricity warning tells about hazards from electricity which can cause injury or

death, or damage to the equipment.

WARNING!

General warning tells about conditions, other than those caused by electricity,

which can cause injury or death, or damage to the equipment.

WARNING!

Electrostatic sensitive devices warning tells you about the risk of electrostatic

discharge which can cause damage to the equipment.

Instructions for functional safety circuits

This manual does not repeat the complete safety instructions of the drive but only includes

the instructions related to the scope of this manual.

Safety instructions 7

Only a qualified electrician who has appropriate knowledge on functional, machine, and

process safety is allowed to install, start up and maintain the safety circuit. All user-made

changes are on the user's responsibility.

WARNING! Always test the operation of the safety circuit according to its

acceptance test procedure at the start-up and after any changes to the safety

circuit.

WARNING!

Obey the safety instructions of the drive. If you ignore them, injury or death, or

damage to the equipment can occur.

If you are not a qualified electrician, do not do installation or maintenance work.

Electrical safety precautions

These electrical safety precautions are for all personnel who do work on the drive, motor

cable or motor.

WARNING!

Obey these instructions. If you ignore them, injury or death, or damage to the

equipment can occur.

If you are not a qualified electrician, do not do installation or maintenance work.

Go through these steps before you begin any installation or maintenance work.

1. Clearly identify the work location and equipment.

2. Disconnect all possible voltage sources. Lock out and tag out.

• Open the main disconnecting device of the drive.

• If the drive is equipped with a DC/DC converter unit (optional): Open the DC

switch/disconnector ([Q11], option +F286) of the DC/DC converter. Open the

disconnecting device of the energy storage connected to the DC/DC converter unit

(outside the drive cabinet).

•If you have a permanent magnet motor connected to the drive, disconnect the motor

from the drive with a safety switch or by other means.

• Make sure that re-connection is not possible. Lock out and tag out.

• Disconnect any dangerous external voltages from the control circuits.

• After you disconnect power from the drive, always wait 5 minutes to let the

intermediate circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

5. Measure that the installation is de-energized.

• Use a multimeter with an impedance greater than 1 Mohm.

• Make sure that the voltage between the drive input power terminals (L1, L2, L3)

and the grounding (PE) busbar is close to 0 V.

• If you have a permanent magnet motor connected to the drive, make sure that the

voltage between the drive output terminals (T1/U, T2/V, T3/W) and the grounding

(PE) busbar is close to 0 V.

6. Ask the person in control of the electrical installation work for a permit to work.

8 Safety instructions

Introduction to the manual

Contents of this chapter

This chapter describes the manual in short and gives some general information for the

reader. This chapter also contains a quick reference guide for implementing a safety system.

Applicability

The manual applies to ACS880 air-cooled and liquid-cooled multidrives which have the

option: Emergency stop, stop category 0 with main contactor/breaker, with safety relays

(option +Q951).

Target audience

The manual is intended for people who install, start up, use and service the safety function.

Read the manual before working on the unit. You are expected to know the fundamentals

of electricity, wiring, electrical components, electrical schematic symbols, and functional

safety.

Exclusion of liability

ABB is not responsible for the implementation, verification and validation of the overall safety

system. It is the responsibility of the system integrator (or other party) who is responsible

for the overall system and system safety.

The system integrator (or other responsible party) must make sure that the entire

implementation complies with the instructions in this manual, all relevant standards, directives

and local electrical code, and that the system is tested, verified and validated correctly.

Introduction to the manual 9

Quick reference guide for taking a safety function into use

Task

Connect the user-defined wiring (if any). See the wiring instructions in this manual and the circuit dia-

grams delivered with the drive.

Check and/or set the safety function related parameters (as listed in this manual).

Do the acceptance test to ensure that the implemented system meets the safety requirements. Instruc-

tions for the acceptance test can be found in this manual.

Document the acceptance test procedure. Guidelines for the acceptance test report can be found in

this manual.

Related manuals

CodeManual

Drive hardware

3AUA0000101764Mechanical installation instructions for ACS880 multidrive cabinets

3AUA0000102324Electrical planning instructions for ACS880 multidrive cabinets and modules

Supply units

3AUA0000130644ACS880-207 IGBT supply units hardware manual

3AUA0000102453ACS880-307 (+A003) diode supply units hardware manual

3AXD50000011408ACS880-307 (+A018) diode supply units hardware manual

3AXD50000020546ACS880-907 regenerative rectifier units hardware manual

Inverter units

3AUA0000102519ACS880-107 inverter units hardware manual

Drive firmware

3AUA0000085967ACS880 primary control program firmware manual

3AUA0000098062ACS880 primary control program quick start-up guide

3AUA0000103295ACS880 diode supply control program firmware manual

3AUA0000131562ACS880 IGBT supply control program firmware manual

3AXD50000020827ACS880 regenerative rectifier control program firmware manual

PC tools

3AUA0000094606Drive composer start-up and maintenance PC tool user's manual

3AXD10000102417Functional safety design tool user’s manual

Safety

3AUA0000048753Functional safety; Technical guide No. 10 Safety and functional safety; A general guide

1SFC001008B0201Safety and functional safety; A general guide

3AUA0000102301Safety instructions for ACS880 multidrive cabinets and modules

www.abb.com/safetyABB Safety information and solutions

Options

3AUA0000085685ACX-AP-x assistant control panels user’s manual

Manuals and quick guides for I/O extension modules, fieldbus adapters, etc.

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