ABB CGWB 13 Bedienungsanleitung

Heatable Sample Gas Lines

CGWB 13, TBL 01S, TBL 01C, TBL 01E

Operator’s Manual 42/2324 EN Rev. 5

Contents

Preamble 2

Specified Use 3

Safety Information 4

Guide for the Installation 6

Assembly 7

Unpacking.....................................................................................................................................................7

Assembling or Shortening the Heatable Sample Gas Line ...........................................................................8

Laying the Heatable Sample Gas Line Correctly........................................................................................13

Assembly of the Temperature Controller....................................................................................................16

Electrical Installation 17

Requirements and Procedures for Electrical Connection............................................................................17

Electrical Connections of Sample Gas Lines..............................................................................................19

Electrical Connections for the Temperature Controller ..............................................................................20

Operation of the Temperature Controller 21

Operator Panel of the Temperature Controller............................................................................................21

Operation of the Temperature Controller....................................................................................................22

Technical Data 27

Heatable Sample Gas Line CGWB 13........................................................................................................27

Heatable Sample Gas Lines TBL 01-S, TBL 01-C, TBL 01-E...................................................................28

Putting out of Service and Packing 30

Putting out of Service .................................................................................................................................30

Packing for Return......................................................................................................................................31

Index 32

Contents of this Operator's Manual

This Operator's Manual contains all information required to be able to

install, put into operation and operate the heatable sample gas lines

CGWB 13, TBL 01-S, TBL 01-C and TBL 01-E safely and as specified.

The Operator's Manual also contain information about the operation of

the temperature controller type 703041. The complete Operator's Manual

of the temperature controller is a constituent of the scope of supply and

delivery.

Symbols and Typefaces in the Operator's Manual

WARNING denotes safety instructions which must be followed when

handling the device, in order to prevent danger to user.

NOTE denotes information about particular features with regard to the

handling of the device and the use of this Operator's Manual.

1, 2, 3, ... denotes the reference numbers in the figures.

Spare Parts

You can order spare parts via our service "Parts OnLine". You will find

Parts OnLine on the Internet at "http://www.abb.com/partsonline".

Further Details on the Internet

You will find further details about the products and services of ABB

Analyzer Technology on the Internet at "http://www.abb.com/analytical".

Preamble

Further Information

If the information in this Operator's Manual does not cover a particular

situation, ABB after sales service will be pleased to provide further

information.

Please contact your local service representative. For emergencies, please

contact

ABB Service,

Telephone: +49-(0)180-5-222580, Telefax: +49-(0)621-38193129031,

E-mail: [email protected]

Specified Use

The heatable sample gas lines of the types CGWB 13, TBL 01-S,

TBL 01-C and TBL 01-E are used to prevent the formation of condensate

when the sample gas is being fed from the gas sampling point to the gas

analyzer.

Any other application is not compliant with the specified use.

Observation of this Operator’s Manual is also part of the specified use.

Specified Use

Requirements for Safe Operation

In order to operate in a safe and efficient manner the device should be

properly handled and stored, correctly installed and set-up, properly

operated and correctly maintained.

Personnel Qualifications

Only persons familiar with the installation, set-up, operation and

maintenance of comparable devices and certified as being capable of such

work should work on the device.

Special Information and Precautions

These include

The content of this operator's manual,

The safety information affixed to the device,

The applicable safety precautions for installing and operating

electrical devices,

Safety precautions for working with gases, acids, condensates, etc.

National Regulations

The regulations, standards and guidelines cited in this operator's manual

are applicable in the Federal Republic of Germany. The applicable

national regulations should be followed when the device is used in other

countries.

Safety Information

Device Safety and Safe Operation

The device is designed and tested in accordance with EN 61010 Part 1,

"Safety Provisions for Electrical Measuring, Control, Regulation and

Laboratory Instruments" and has been shipped ready for safe operation.

To maintain this condition and to assure safe operation, read and follow

the safety information in this manual. Failure to do so can put persons at

risk and can lead to device damage as well as damage to other systems

and devices.

Protective Lead Connection

The protective lead (ground) should be attached to the protective lead

connector before any other connection is made.

Risks of a Disconnected Protective Lead

The device can be hazardous if the protective lead is interrupted inside or

outside the device or if the protective lead is disconnected.

Risks Involved in Opening the Covers

Current-bearing components can be exposed when the covers or parts are

removed, even if this can be done without tools. Current can be present at

some connection points.

Risks Involved in Working with an Open Device

All work on a device that is open and connected to power should only be

performed by trained personnel who are familiar with the risks involved.

When Safe Operation can no Longer be Assured

If it is apparent that safe operation is no longer possible, the device

should be taken out of operation and secured against unauthorized use.

The possibility of safe operation is excluded:

If the device is visibly damaged,

If the device no longer operates,

After prolonged storage under adverse conditions,

After severe transport stresses.

Basic Steps

NOTE

Please refer to the planning documents for the installation. Please also

refer to the technical data (see chapter "Technical Data" on page 27).

Step Action

1 Unpack the supplied parts (see section "Unpacking" on page 7).

2 If required, assemble or shorten the sample gas line (only types

CGWB 13 and TBL 01-C, see section "Assembling or Shortening

the Heatable Sample Gas Line" on page 8).

3 Install the heatable sample gas line (see section "Laying the Heatable

Sample Gas Line Correctly" on page 13).

4 Carry out the electrical connection (see section "Requirements and

Procedures for Electrical Connection" on page 17).

After you have carried out these steps, the sample gas line is operative.

Guide for the Installation

Unpacking

Step Action

1 Unpack the heatable sample gas line and the temperature controller.

2 Make sure that any accompanying accessories do not get lost.

3 Check the contents of the delivery to ensure that it is complete by

comparing the actual goods with the dispatch note.

NOTE

Keep the packing material for possible future transport.

If damage has occurred during transport due to improper handling, please

submit a damage report to the transport institution (railway company,

post office, forwarding agency) within seven days.

CHAPTER 1

Assembly

Assembling or Shortening the

Heatable Sample Gas Line

The heatable sample gas lines of the types CGWB 13 and TBL 01-C can

be shortened.

Important Components of the Sample Gas Line

(Dimensions in mm)

Heating cable

Contact points with depressions

Process line

The contact points of the heating cable are approx. 580-600 mm apart.

WARNING

Danger of failure of the heatable sample gas line!

Ensure that you carry out all the requisite assembly and shortening

work as described in these instructions. The heating of the heatable

sample gas line must work perfectly over the entire length. Otherwise

there is a danger of all the downstream modules and devices being

damaged by the formation of condensate.

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