ABB IRB 460 Bedienungsanleitung

ROBOTICS

Operating manual

Emergency safety information

Trace back information:

Workspace 20D version a2

Checked in 2020-11-18

Skribenta version 5.4.005

Operating manual

Emergency safety information

Document ID: 3HAC027098-001

Revision: R

Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not

be construed as a commitment by ABB. ABB assumes no responsibility for any errors

that may appear in this manual.

Except as may be expressly stated anywhere in this manual, nothing herein shall be

construed as any kind of guarantee or warranty by ABB for losses, damage to persons

or property, fitness for a specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from

use of this manual and products described herein.

This manual and parts thereof must not be reproduced or copied without ABB's

written permission.

Keep for future reference.

Additional copies of this manual may be obtained from ABB.

Original instructions.

Specifications subject to change without notice.

Table of contents

7Overview of this manual ...................................................................................................................

91 Emergency safety information

91.1 Stopping the robot and switching off the power .......................................................

101.2 Releasing a person trapped by the robot axes ........................................................

161.3 Fire extinguishing ..............................................................................................

17Index

Operating manual - Emergency safety information 5

3HAC027098-001 Revision: R

Table of contents

This page is intentionally left blank

Overview of this manual

About this manual

This manual contains information for emergency situations in the robot.

Note

Before any work on or with the robot is performed, the safety information in the

product manual for the controller and manipulator must be read.

Note

This manual must always be stored together with the robot!

This manual must always be easy to access for an operator, service engineer,

or anyone using or working with the robot.

Note

It is the responsibility of the integrator to provide safety and user guides for the

robot system.

Prerequisites

Maintenance/repair/installation personnel working with an ABB Robot must:

• be trained by ABB and have the required knowledge of mechanical and

electrical installation/repair/maintenance work.

• read the user documentation before performing any installation or service

work on the robot.

References

The documents listed below describe the robot in detail, including service and

safety instructions. All documents are available on myABB business portal,

www.myportal.abb.com.

Document IDReference

3HAC031045-001Safety manual for robot - Manipulator and IRC5 or OmniCore

controller i

Product manual for the manipulator

Product manual for the controller

iThis manual contains all safety instructions from the product manuals for the manipulators and the

controllers.

Revisions

DescriptionRevision

First revision.-

Polish translation added.A

Continues on next page

Operating manual - Emergency safety information 7

3HAC027098-001 Revision: R

Overview of this manual

DescriptionRevision

IRB 360, IRB 6640, and IRB 6660 added.B

Russian translation added.

IRB 4600 added.C

IRB 120, IRB 2600, IRB 6620LX, and IRC5 Compact added.D

Hungarian translation added.

Updated safety signal graphics for the levels Danger and Warning.E

IRB 460 and IRB 760 added.F

Warning added to section Main switch on page 9.

IRB 1620ID added.G

Deleted section "External power supply for brake release unit". How to

connect an external power supply for the brake release buttons is de-

scribed in each manipulator manual.

IRB 1620ID removed.H

IRB 1520ID added.

IRB 6700 added.J

IRB 1200 added.K

IRB 14000 added.L

IRB 8700 added.

IRB 910SC added.M

IRB 1660ID added.

IRB 6790 added.N

OmniCore added.P

IRB 910INV added.

IRB 1100 added.

IRB 14050 added.

IRB 1300 added.Q

IRB 390 added.R

8 Operating manual - Emergency safety information

3HAC027098-001 Revision: R

Overview of this manual

Continued

1 Emergency safety information

1.1 Stopping the robot and switching off the power

Emergency stop buttons

Press any of the emergency stop buttons immediately if a person is at risk in the

working area of the robot, or if the robot causes harm to equipment.

There can be more than one emergency stop button depending on the cell design.

Main switch

The controller has one main power switch, usually located on the front.

Note

Your plant or cell may have additional equipment that may also need to be

disconnected from the power. See your plant or cell documentation where these

switches are placed.

Each connected drive module, or other connected modules such as a spotwelding

cabinet, has its own main power switch. On other types of cabinets, the power

switch is often placed top left on the front of the cabinet.

WARNING

It is only the main switch on the drive module that will switch off the power to

the entire system in a MultiMove system (control module and drive module) if

the power supply to the control module comes from the drive module.

Recovering from emergency stop

Make sure the hazardous situation that resulted in the emergency stop condition

no longer exists before resetting the emergency stop button.

All push-button style emergency stop buttons have a latching feature that must be

released in order to remove the emergency stop condition.

All automatic emergency stop devices also have some kind of latching feature that

must be released. See your plant or cell documentation.

Operating manual - Emergency safety information 9

3HAC027098-001 Revision: R

1 Emergency safety information

1.1 Stopping the robot and switching off the power

1.2 Releasing a person trapped by the robot axes

Overview

Make sure that any attempt to release a person trapped by the robot axes does

not further increase the risk of injury.

Releasing the robot holding brakes will make it possible to move the robot manually,

but only small robots are light enough to be moved by human force. Moving larger

robots may require using an overhead crane or similar. Make sure that the right

equipment is available before releasing the brakes.

WARNING

Before releasing the brakes, make sure that the weight of the arms does not

increase the pressure on the trapped person, further increasing any injury.

Releasing a person trapped by the robot axes

Use this procedure to release a person trapped by the robot arm.

Info/illustrationAction

Press any of the emergency stop buttons.1

DANGER

When releasing the holding brakes, the

robot axes may move very quickly and

sometimes in unexpected ways.

Make sure that the weight of the arm does

not increase the pressure on the trapped

person, further increasing any injury.

The brake release unit is placed in the ro-

bot frame or base, or on the robot control-

ler. Depending on the robot model, the

placing can vary slightly. The brake release

unit is protected with a plate or clamp.

Locate the brake release unit.3

Release the holding brake on a particular

robot axis by pressing and holding the

corresponding button on the internal brake

release panel.

The brake will function again as soon as

the button is released.

Move the robot so that the trapped person

is released.

Help the trapped person and make sure

he/she gets medical attention.

Make sure the robot cell is cleared so that

no one else runs the risks of being injured.

Continues on next page

10 Operating manual - Emergency safety information

3HAC027098-001 Revision: R

1 Emergency safety information

1.2 Releasing a person trapped by the robot axes

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