ABB ACS800-07-0610-3 Bedienungsanleitung

ACS800

Hardware Manual

ACS800-07 Drives (500 to 2800 kW)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

ACS800 Single Drive Manuals

HARDWARE MANUALS (appropriate manual is included in the

delivery)

ACS800-01/U1 Hardware Manual 0.55 to 160 kW (0.75 to 200 HP)

3AFE64382101 (English)

ACS800-01/U1/04 Marine Supplement 0.55 to 160 kW (0.75 to

200 HP) 3AFE64291275 (English)

ACS800-11/U11 Hardware Manual 5.5 to 110 kW (7.5 to 125 HP)

3AFE68367883 (English)

ACS800-31/U31 Hardware Manual 5.5 to110 kW (7.5 to 125 HP)

3AFE68599954 (English)

ACS800-02/U2 Hardware Manual 90 to 500 kW (125 to 600 HP)

3AFE64567373 (English)

ACS800-04/U4 Hardware Manual 0.55 to 160 kW (0.75 to 200 HP)

3AFE68372984 (English)

ACS800-04/04M/U4 Hardware Manual 45 to 560 kW (60 to

600 HP) 3AFE64671006 (English)

ACS800-04/04M/U4 Cabinet Installation 45 to 560 kW (60 to

600 HP) 3AFE68360323 (English)

ACS800-07/U7 Hardware Manual 45 to 560 kW (50 to 600 HP)

3AFE64702165 (English)

ACS800-07/U7 Dimensional Drawings 45 to 560 kW (50 to

600 HP) 3AFE64775421

ACS800-07 Hardware Manual 500 to 2800 kW

3AFE64731165 (English)

ACS800-17 Hardware Manual 55 to 2500 kW (75 to 2800 HP)

3AFE68397260 (English)

ACS800-37 Hardware Manual 55 to 2700 kW (75 to 3000 HP)

3AFE68557925 (English)

• Safety instructions

• Electrical installation planning

• Mechanical and electrical installation

• Motor control and I/O board (RMIO)

• Maintenance

• Technical data

• Dimensional drawings

• Resistor braking

FIRMWARE MANUALS, SUPPLEMENTS AND GUIDES

(appropriate documents are included in the delivery)

Standard Control Program Firmware Manual

3AFE64527592 (English)

System Application Program Firmware Manual

3AFE64670646 (English)

Application Program Template Firmware Manual

3AFE64616340 (English)

Master/Follower 3AFE64590430 (English)

Pump Control Application Program Firmware Manual

3AFE68478952 (English)

Extruder Control Program Supplement 3AFE64648543 (English)

Centrifuge Control Program Supplement 3AFE64667246 (English)

Traverse Control Program Supplement 3AFE64618334 (English)

Crane Control Program Firmware Manual 3BSE11179 (English)

Adaptive Programming Application Guide

3AFE64527274 (English)

OPTION MANUALS (delivered with optional equipment)

Fieldbus Adapters, I/O Extension Modules etc.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

ACS800-07 Drives

500 to 2800 kW

Hardware Manual

3AFE64731165 REV E EN

EFFECTIVE: 15.2.2008

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

NEW (page 6): Safety / Installation and maintenance work

• After maintaining or modifying a drive safety circuit or changing circuit boards

inside the module, retest the functioning of the safety circuit according to the

start-up instructions.

• Do not change the electrical installations of the drive except for the essential

control and power connections. Changes may affect the safety performance or

operation of the drive unexpectedly. All customer-made changes are on the

customer's responsibility.

[...]

Note:

• The Safe torque off function (option +Q968) does not remove the voltage from the

main and auxiliary circuits.

NEW/CHANGED (page 37): Type code

The table below contains the valid option code definitions for the emergency stop.

The notice concerns the following ACS800-07 Drives (500

to 2800 kW) Hardware Manuals:

Code: 3AUA0000059446 Rev A

Valid: from 01.02.2010 until the release of the next revision of

the manual

Contents:

The headings in this update notice refer to the modified

subsections in the original English manual. Each heading also

includes a page number and a classifier NEW, CHANGED, or

DELETED. The page number refers to the page number in the

original English manual. The classifier describes the type of

the modification.

Code Description

+Q951 Emergency stop, stop category 0 with opening the main contactor/breaker

+Q952 Emergency stop, stop category 1 with opening the main contactor/breaker

+Q963 Emergency stop, stop category 0 without opening the main contactor/breaker

+Q964 Emergency stop, stop category 1 without opening the main contactor/breaker SS1

Code Revision Language

3AFE64731165 EEnglish EN

3AFE64772911 EGerman DE

3AFE64772929 ESpanish ES

3AFE64772937 EFinnish FI

3AFE64774239 EFrench FR

3AFE64772945 EItalian IT

3AFE68588235 ERussian RU

3AFE64772953 ESwedish SV

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

NEW (page 37): Type code

The table below contains the new option code definition for the Safe torque off

function.

NEW (page 61): Emergency stop

Note: If you add or modify the wiring in the drive safety circuits, ensure that the

appropriate standards (e.g. IEC 61800-5-1, EN 62061, EN/ISO 13849-1 and -2) and

the ABB guidelines are met. After making the changes, verify the operation of the

safety function by testing it.

NEW (page 61): Safe torque off

The drive supports the Safe torque off (STO) function according to standards

EN 61800-5-2:2007; EN/ISO 13849-1:2008, IEC 61508, and EN 62061:2005. The

function also corresponds to an uncontrolled stop in accordance with category 0 of

EN 60204-1 and prevention of unexpected start-up of EN 1037.

The STO may be used where power removal is required to prevent an unexpected

start. The function disables the control voltage of the power semiconductors of the

drive output stage, thus preventing the inverter from generating the voltage required

to rotate the motor (see the diagram below). By using this function, short-time

operations (like cleaning) and/or maintenance work on non-electrical parts of the

machinery can be performed without switching off the power supply to the drive.

Code Description

+Q968 Safe torque off (STO) with a safety relay

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

WARNING! The Safe torque off function does not disconnect the voltage of the main

and auxiliary circuits from the drive. Therefore maintenance work on electrical parts

of the drive or the motor can only be carried out after isolating the drive system from

the main supply.

Note: The Safe torque off function can be used for stopping the drive in emergency

stop situations. In the normal operating mode, use the Stop command instead. If a

running drive is stopped by using the function, the drive will trip and stop by coasting.

If this is not acceptable, e.g. causes danger, the drive and machinery must be

stopped using the appropriate stopping mode before using this function.

Note concerning permanent magnet motor drives in case of a multiple IGBT

power semiconductor failure: In spite of the activation of the Safe torque off

function, the drive system can produce an alignment torque which maximally rotates

the motor shaft by 180/p degrees. p denotes the pole pair number.

Note: If you add or modify the wiring in the drive safety circuits, ensure that the

appropriate standards (e.g. IEC 61800-5-1, EN 62061, EN/ISO 13849-1 and -2) and

the ABB guidelines are met.

NEW (page 101): On-load checks

The following information has been added to the procedure:

NEW (page 101): On-load checks

The following information has been added to the procedure:

Action Additional information

Check the correct operation of the emergency stop

circuits from each operating location.

If the drive is equipped with the category 1

emergency stop function (option +Q952 or +Q964),

adjust the delay time of the emergency stop relay

and the deceleration time of the drive emergency

stop function. The factory default settings do not

necessarily meet the application needs.

Action Additional information

Check that the Safe torque off function (option

+Q968, if installed) works:

Optional function. See delivery

specific circuit diagrams.

• Ensure that the drive can be run and stopped

freely during the commissioning.

• Stop the drive (if running), switch the input power

off and isolate the drive from the power line by a

disconnector.

• Check the STO circuit connections against the

circuit diagram.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

CHANGED (page 115): LEDs

NEW (page 126): Ambient conditions

Cabinets with option +Q968: the installation site altitude in operation is 0 to 2000 m.

• Close the disconnector and switch the power on.

• Test the operation of the STO function when the

motor is stopped:

- Give a stop command for the drive (if running)

and wait until the motor shaft is at standstill.

- Activate the STO circuit and give a start

command for the drive.

- Ensure that the motor stays at standstill.

- Deactivate the STO circuit.

• Restart the drive and check that the motor runs

normally.

• Test the operation of the STO function when the

motor is running:

- Start the drive and ensure that the motor is

running.

- Activate the STO circuit.

- Ensure that the motor stops and the drive trips.

- Reset the fault and try to start the drive.

- Ensure that the motor stays at standstill.

- Deactivate the STO circuit.

• Restart the drive and check that the motor runs

normally.

LED Indication

V309 (red) Prevention of unexpected start (option +Q950) or Safe torque off (option +Q968) is

ON.

Operation

installed for stationary use

Installation site altitude [...]

Cabinets with option +Q968:

0 to 2000 m

Action Additional information

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Update Notice

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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