ABB COMMANDER 150 Bedienungsanleitung

COMMANDER 150 User Guide

Universal Process Indicator

COMMANDER 150

888888

Although Warning hazards are related to personal injury, and Caution hazards are

associated with equipment or property damage, it must be understood that operation of

damaged equipment could, under certain operational conditions, result in degraded

process system performance leading to personal injury or death. Therefore, comply fully

with all Warning and Caution notices.

Information in this manual is intended only to assist our customers in the efficient operation

of our equipment. Use of this manual for any other purpose is specifically prohibited and its

contents are not to be reproduced in full or part without prior approval of the Technical

Publications Department.

Health and Safety

To ensure that our products are safe and without risk to health, the following points

must be noted:

1. The relevant sections of these instructions must be read carefully before

proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by

suitably trained personnel and in accordance with the information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident

occurring when operating in conditions of high pressure and/or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes

and powders kept dry. Normal safe handling procedures must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any

relevant hazard data sheets (where applicable) may be obtained from the Company

address on the back cover, together with servicing and spares information.

Use of Instructions

Warning.

An instruction that draws attention to

the risk of injury or death.

Caution.

An instruction that draws attention to

the risk of damage to the product,

process or surroundings.

✶

Note.

Clarification of an instruction or

additional information.

Information.

Further reference for more detailed

information or technical details.

Displays and Controls

• Displays and function keys

• LED Indication

• Error Messages

Operator Mode (Level 1)

• Operator menus for:

– Standard Indicator

– Totalizer/Batch Controller

– Maximum/Minimum/Average Indicator

Set Up Mode (Level 2)

• Alarm trip points

• Totalizer functions

Configuration Mode (Levels 3 and 4)

• Accessing the configuration levels

• Level 3

– Hardware assignment and input type

– Alarm types and hysteresis

– Operator functions and totalizer setup

– Digital input and serial communications

• Level 4

– Ranges and passwords

Installation

• Siting

• Mounting

• Electrical connections

GETTING STARTED

This manual is divided into 5 sections which contain all the information needed to

install, configure, commission and operate the COMMANDER 150. Each section is

identified clearly by a symbol as shown below.

Symbol Identification and Section Contents

CONTENTS

GETTING STARTED ............................................................................................... 1

1 DISPLAYS AND FUNCTION KEYS .................................................................. 3

1.1 Introduction ............................................................................................... 3

1.2 Use of Function Keys ................................................................................. 4

1.3 LED Alarms and Indicators ........................................................................ 5

1.4 Error Messages ......................................................................................... 6

2 OPERATOR MODE ........................................................................................... 7

2.1 Introduction ............................................................................................... 7

2.2 Operating Page – Standard (Level 1) ......................................................... 8

2.3 Operating Page – Totalizer (Level 1) .......................................................... 9

2.4 Operating Page – Maths Functions (Level 1) ........................................... 11

3 SET UP MODE ............................................................................................... 13

3.1 Introduction ............................................................................................. 13

3.2 Setup Level (Level 2) .............................................................................. 14

4 CONFIGURATION MODE ............................................................................... 18

4.1 Introduction ............................................................................................. 18

4.2 Accessing the Configuration Mode .......................................................... 18

4.3 Basic Hardware and Configuration (Level 3) ............................................ 20

4.3.1 Hardware Assignment and Input Type ........................................ 20

4.3.2 Alarms ....................................................................................... 22

4.3.3 Operator Functions and Totalizer Set Up .................................... 24

4.3.4 Digital Input and Serial Communications .................................... 26

4.4 Ranges and Passwords (Level 4) ............................................................ 28

5 INSTALLATION .............................................................................................. 31

5.1 Siting ....................................................................................................... 31

5.2 Mounting .................................................................................................. 33

5.3 Electrical Connections ............................................................................ 35

5.4 Relays, Arc Suppression, Inputs and Outputs ......................................... 35

5.4.1 Relay Contact Ratings ............................................................... 35

5.4.2 Arc Suppression ........................................................................ 35

5.4.3 Logic Output .............................................................................. 35

5.4.4 Retransmission Analog Output ................................................... 35

5.4.5 Digital Input ................................................................................ 35

888888

Alarm LEDs

(secret-til-lit)

Display

Function Keys

Parameter Advance

Raise

Lower

Multi-function Key

1 DISPLAYS AND FUNCTION KEYS

Information.

The fold-out page inside on the back cover of this manual

shows all the frames in the programming levels. Space is

provided on the page for writing the programmed setting or

selection for each frame.

1.1 Introduction – Fig. 1.1

The COMMANDER 150 front panel display, function keys and LED indicators are

shown in Fig. 1.1.

Fig. 1.1 Front Panel Display, Function Keys and Indicators

A – Raise and Lower Keys

B – Parameter Advance Key

Frame 1

(top of level)

Frame 2

–

C – Multi-function Key

Use to change/set a parameter value…

Use to advance to the next

frame within a level…

or…

100.0 100.1

99.9

LEVEL1

100.1

CodE

Use to view a parameter setting or selection…

123456

…select individual characters in a frame

or…

…move between levels

LEVEL1

LEVEL2

LEVELx

100.1

200.2

300.3

400.4

Press and

hold

or…

…select the top (LEVEL) frame

from within a level

Note. This key also stores any changes made in the previous frame

…1 DISPLAYS AND FUNCTION KEYS

1.2 Use of Function Keys – Fig. 1.2

Fig. 1.2 Use of Function Keys

Alarm 1

COMMANDER 150

Alarm 2

Alarm 3

Alarm LEDs

1 DISPLAYS AND FUNCTION KEYS…

1.3 LED Alarms and Indicators

LED Status

All Flashing

• Indicator is in the configuration mode – see Section 4.2.

A1, A2 and A3

• Flashes when Alarm is active (off when inactive).

• Lit constantly when Alarm 1 is an active latched alarm which has

been acknowledged

Fig. 1.3 LED Alarms and Indicators

9999

CAL.Err

CFG.Err

A.d. Err

DPt.Err

…1 DISPLAYS AND FUNCTION KEYS

Display Error/Action

Calibration error

Turn mains power off and on again

(if the error persists contact the

Service Organization).

Configuration error

The configuration and/or setup

data for the instrument is

corrupted. Turn mains power off

and on again (if error persists,

check configuration/setup settings).

A to D Converter Fault

The analog to digital converter is

not communicating correctly.

Process Variable Over/Under

Range

Option board error

Communications to the option

board have failed.

To Clear Display

Press the key

Turn power on and

off again. If the error

persists, contact the

Service Organization

Restore valid

input

Contact the Service

Organization

1.4 Error Messages

2 OPERATOR MODE

2.1 Introduction

Operator Mode (Level 1) is the normal day-to-day mode of the COMMANDER 150.

Frames displayed in level 1 are determined by the indicator functions which are

selected during configuration of the instrument – see Section 4.

Note. Only the operating frames relevant to the configured functions are

displayed in Operator Mode.

The three indicator functions are:

• Standard Indicator – page 8

• Indicator with Totalization – page 9

• Indicator with Max./Min./Average – page 11

------

CodE

2145.3

UN-ACK

LEVEL1

•1

27.6

2145.3

…2 OPERATOR MODE

2.2 Operating Page – Standard (Level 1)

•1 Only displayed if there is an active latch alarm.

Process Variable

Normally displayed in engineering

units.

To view the process variable in

electrical units, press the key.

Global Alarm Acknowledge (latch alarms only)

UN-ACK. – alarm unacknowledged

ACK. – acknowledged

Security Code

Enter the correct code to access the setup level

(Level 2).

[0 to 9999]

Level 1

Note. To select to this frame from anywhere in

this level, press the key for a few seconds.

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