ABSCO SHEDS GCPDN2 Bedienungsanleitung
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 1
AU: 1800 029 701
N Z: 0800 466 444
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6445 mm
6345 mm
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2021
If you require a higher wind rating please contact us:
Concrete footings & optional slab detailed in
engineering drawings pg 16,17
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 2
Site Preparation
• Local council approval must be obtained prior
to construction of the carport. Once you have
selected your site you will need to create
and lodge a site plan to your local council or
certifier. You will also have to attach a copy of
the engineering drawings at the back of these
instructions to your site plan.
• The site for the carport must be level, refer
to concrete and foundation notes on the
engineering drawing.
General Instructions
• Beforecommencinganyassembly,readthrough
these instructions and engineers drawings in
detail to gain a thorough understanding of
assembly methods and associated details.
• Some components have been pre-punched.
Some 10mm holes will still have to be drilled.
It may be easier to drill a small pilot hole first.
• Measure, and check off all components using
the parts lists on the following pages prior to
commencement. To prevent damage in transit,
some components may be packed inside
others, almost hidden. Carefully examine
inside each component to ensure that you
have located every item. If a discrepancy is
found, contact Absco Industries immediately.
• Don’t cut any components to a different size
unless instructed.
• Three types of tek screws are supplied, take
care to use the right type for the step.
Safety Notes
• The assembly of this product requires some
lifting of heavy objects. Two person lifts are
required.
• Some parts have sharp edges and/or corners.
The use of gloves and safety shoes is highly
recommended. Pay attention to where these
parts can be safely handled, and plan the
handling of these parts before working with
them.
• Drilling sheet metal produces small metal
shavings the use of safety glasses and the
periodic clearing of these shavings throughout
the build is recommended.
• Use the appropriate personal protective
equipment for any tool used during the
assembly.
Tools Required
Some tools required include:
BEFORE STARTING ASSEMBLY
• Electric drill with chuck
• 3 and 10 mm drill bits
• Hammer drill
• 12 mm masonry drill bit
• Mallet
• ‘G’ clamps
• Tape measure
• Socket set
• 17 mm spanner / shifter
• Spirit level
• Water proof sealant (silicone)
• 1.8m ladder
• PVC solvent welding cement.
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 3
QTY DESCRIPTION PART # CHK
6
TRUSS
TOP CHORD
2946 mm
C2946
6
TRUSS
BOTTOM CHORD
2910 mm
S2910
6
TRUSS
CENTRE VERTICAL
525 mm
M0525
6
TRUSS
MID VERTICAL
337 mm
P0337
6
TRUSS
OUTER VERTICAL
170 mm
P0170
6
TRUSS
INNER DIAGONAL
976 mm
R0976
QTY DESCRIPTION PART # CHK
6
TRUSS
OUTER DIAGONAL
958 mm
S0958
6
TRUSS
OUTER INFILL
650 mm
C0650
12
TRUSS
INNER INFILL
850 mm
C0850
12 PURLIN
2960 mm C2960
6
PURLIN
JOINER
200 mm
C0200
QTY DESCRIPTION PART # CHK
4
OUTER
EDGE BEAM
1585 mm
ZACO
117
2
OUTER
EDGE BEAM
2750 mm
ZACO
196
4GUTTER
3030 mm TR22
4
BARGE
FLASHING
3030 mm
TR06
16 STEEL SHEET
3030 mm 303
QTY DESCRIPTION PART # CHK
6
INNER
EDGE BEAM
1973 mm
ZACO
118
4COLUMN
75 x 75 x 2250 mm
COL
04
2DOWNPIPE
100 x 75 mm TR10
2
RIDGE
CAPPING
3030 mm
TR08
8STEEL SHEET
680 mm 068
C S
M C
P C
S C
P C
R
FRAME PACK
LARGE ITEMS
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 4
QTY DESCRIPTION PART # CHK
2
DOWNPIPE
DROP
100 x 75 mm
RWG
18
4
DOWNPIPE
STRAP
450 x 20 mm
TR29
3
TRUSS TOP
JOINER PLATE
160 x 80
ZACO
201
18 PURLIN
BRACKET
BKT
11
4EDGE BEAM
END CAP
ZACO
155
1ROOF
STRAP
FAST
041
8ANGLE BRACE
40 x 30 x 620 mm
ZACO
232
4ANGLE BRACE
40 x 40 x 700 mm
ZACO
122
QTY DESCRIPTION PART # CHK
16 GUTTER
BRACKET
RWG
06
4GUTTER
END STOP TR25
6
TRUSS SIDE
JOINER PLATE
70 x 450 mm
ZACO
181
10 MULTIPURPOSE
BRACKET (MPB)
BKT
17
16
COLUMN BASE
BRACKET
12 mm HOLE
BKT
03
3FLY BRACE
40 x 40 x 850 mm
ZACO
125
6FLY BRACE
40 x 40 x 570 mm
ZACO
124
6FLY BRACE
40 x 40 x 320 mm
ZACO
123
COMPONENT LIST
FITTINGS PACK
QTY DESCRIPTION PART # CHK
1PHILLIPS HD
DRIVER BIT
FAST
038
16
BOLT
M10 x 20 mm
& NUT
FAST
018
16 DYNABOLT
12 x 60 mm
FAST
016
1000
HEX HD
TEK SCREW
10-16x16mm
FAST
035
400
HEX HD
TEK SCREW W/ NEO
WASHER 10-16x16mm
FAST
033
QTY DESCRIPTION PART # CHK
1HEX HD
DRIVER BIT
FAST
023
8
BOLT
M10 x 100 mm
& NUT
FAST
099
40 M10 WASHER FAST
017
200 WAFER HD
TEK SCREW
FAST
014
50 POP RIVETS FAST
009
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 5
1. Footings (Piers)
Prepare site and mark out
positions as per the engineering
drawings.
Dig footings then box surrounds
to form a level flat concrete
surface for fixing framework to.
TIP: *It is recommended that the
concrete should be boxed 100
mm above ground level to allow
for a future slab.
2. Slab - optional
Prepare footings as noted in A.
Pour a perfectly level slab to
the dimensions specified in the
engineering drawings.
Alternatively you may prefer
the slab to finish flush with the
outside of the footings.
The slab will be 100 mm thick,
reinforced with F72 mesh, laid 30
mm from the top. 50 mm thick
sand bedding on a water proof
membrane
No edge thickening is required
apart from the footings as
detailed.
FOUNDATIONS
GROUND
F72 mesh with
30 mm of top
cover
waterproof
membrane
50 mm sand
bedding
SLAB
100
600
PAD FOOTING
600x600x600 600
100*
12mm
dynabolts
GROUND
Please refer to engineering drawings that specify overall footings layout, slab and post dimensions.
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 6
Guide for Connecting Frame Sections
Absco sheds’ frame assemblies are supplied with
10-16x16 self drilling wafer head phillips drive tek
screws
The wafer head minimises distortion to the sheet
cladding once it is fitted to the frame
Ensure that driver bits used to fasten these screws
is phillips drive, as similar alternatives (EG. Pozi
drive) increases the risk of stripping the head of
these screws.
Some holes are pre-punched in Absco sheds’ frame
sections, however the wide range of positions that
most fasteners are required for means that the
remainder have to be drilled as per the connection
being made
A 3mm drill bit is supplied for pre-drilling holes
where self drilling screws may be more difficult to
establish holes with (EG. Fitment of purlin brackets).
Absco sheds’ frame sections are manufactured
from light gauge steel, enabling for the notched
ends or lengths of one frame section to be spread
over the sides of another frame section, boxed
frame section or H-section.
Absco sheds’ frame sections are designed to nest
into one another to create boxed frame sections
Boxed frame sections are only required in some
parts of the entire frame assembly
Boxed frame sections are fastened together using
the fast014 tek screws supplied at 300mm centres
(unless otherwise stated) along the length of each
boxed frame section.
Some connections are designed to fasten more than two parts together. Connections may also not
feature a defined alignment or physical stop.
For these reasons, focus on arranging all parts of a frame assembly or subassembly together (to
the overall sizes and check measurements nominated) using minimal screws. This allows for easier
adjustment to various connections which may be necessary to achieve the overall dimensions and
check measurements that are nominated.
Fit the remaining screws once the frame assembly or subassembly is assembled as per the overall
dimensions and check measurements that are nominated
Boxing Frame Sections
A
A
B
B
HIGH SIDE A
HIGH SIDE B
LOW SIDE B
LOW SIDE A FAST014
FAST014
HIGH SIDE
HIGH SIDE
(PRINT)
(PRINT)
LOW SIDE
LOW SIDE
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 7
1. Take the bottom chord S2910
and box-in the infill pieces at the
distance specified. Fasten with
wafer head tek screws.
2. Test fit in the rest of the frame
members.
Check the verticals are spaced
along the bottom chord at 970
mm as shown at the bottom of
the page.
Check the height at the centre
vertical M0525 and make sure it
is perpendicular to the bottom
chord.
3. Fasten all frame pieces with
two wafer head tek screws per
tab.
Use six screws per side at the
end where the top chord fits
inside the bottom chord.
4. Take three purlin brackets
BKT11 and mount them to the
top chord at the dimensions
specified.
Orientate them as shown and
fasten with four tek screws into
the top chord.
TRUSS ASSEMBLY
290 mm 60 mm 120 mm 90 mm
P0337
M0525
P0170
S0958
R0976
C2946
End of
S2910 with
cut out
970
975 975 916 80
970 970
540
CLCL
S2910
C0650 C0850 C0850
P0337
P0170
S0958
C2946
80
- Repeat these steps until you have 6 -
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 8
5. Butt two half truss assemblies
together to make a single
5820mm wide truss.
Use a string line to check the
bottom chords are straight.
6. Join both top chords with the
top joiner plate ZACO201.
Fix one side with 4 wafer head
tek screws, then bend down the
other and fix with 4 more screws.
7. Next each side will need a
larger joining plate ZACO181
and 20 screws per side.
Repeat these steps until you
have three completed 5.8m
trusses.
1. Layout the framing pieces as
shown.
2. Box the C0200 halfway into
one end of a C2960 and fasten
with 2 wafer head tek screws per
side.
3. Box the other C2960 in and
fasten as before.
Repeat these steps until you
have six completed purlins.
TRUSS ASSEMBLY
PURLIN ASSEMBLY
5920 mm
ZACO181
ZACO201
- This completes the truss assembly -
- This completes the purlin assembly -
C2950 C2950
C0200
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 9
1. Arrange the six edge beam
pieces as shown on the left.
2. Nest the Inner edge beams
inside the outers.
Check for straightness.
When happy with the fit and the
assembled length is 5920 mm
proceed to fastening.
Fasten all with tek screws at 300
centres.
TIP: The top side of the beam
needs wafer head teks. The
underside of the beam can be
hex head tek screws
3. Remove all screws for the
two outer edge beam pieces
ZACO117.
This will allow access to fit the
columns later.
Repeat these steps again we
need two edge beams.
EDGE BEAM
ZACO196
ZACO117
ZACO118 ZACO118 ZACO118
ZACO117
Inner edge beams are 1973 mm
Outer edge beams
2750 mm
1585 mm 1585 mm
5920 mm
OuterInner
- That completes the side beam assembly -
Absco Industries Assembly Instruction Manual
ABSCO GABLE CARPORT
MODEL: GCPDN2
6.0mW x 6.0mD x 2.98mH
Model: GCPDN2 8/06/23 10
1. Take a COL04 and a BKT03.
Align the bottom edge of the
bracket with the end of the post.
Using the two holes in the
bracket as a template mark and
drill out with a 10mm drill bit.
TIP: Predrilling can make this
step easier.
2. Repeat to all four faces of the
column.
3. Place a BKT03 and fasten with
a pair of M10 x 20mm bolts, nuts
and washers.
Poke the bolt through from the
inside of the post and use a nut
and washer on the outside.
Turn over and repeat for the
opposite side.
4. Fasten the remain two BKT03
brackets using a pair of M10 x
100mm bolts, nuts and washers.
These are simple through-bolts.
5. Take a BKT17, align the edge
with the top end of the post
and fasten with six hex head tek
screws.
Repeat these steps until you
have four columns.
POSTS
COL04
BKT03
BKT17
- That completes the post assembly -
Flush
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