AC STAG-4 QBOX BASIC Bedienungsanleitung

within this document, in particular photographs, drawings, illustrations, trademarks, etc.

Controller User Manual

67R-01 4903

110R-00 4904

10R-03 6616

(information contained in this manual is also available

in the diagnostics software help system and at the www.ac.com.pl website)

ver. 1.7.9 2017-04-12

within this document, in particular photographs, drawings, illustrations, trademarks, etc

Table of contents:

1. Controller installation............................................................................................................4

1.1. Layout diagram STAG-4 QBOX BASIC.............................................................................................................4

1.2. Layout diagram STAG-4 QBOX PLUS..............................................................................................................5

1.3. Layout STAG-4 QNEXT PLUS..........................................................................................................................6

1.4. Layout STAG-300 QMAX BASIC ......................................................................................................................7

1.5. Layout STAG-300 QMAX PLUS........................................................................................................................8

1.6. Wiring diagram for fuel level emulator FLE .......................................................................................................9

1.7. Wiring diagram for fuel pressure emulator FPE ..............................................................................................10

1.8. Semi-sequential control...................................................................................................................................19

1.9. Full-group control.............................................................................................................................................19

1.10. Mounting the controller STAG-4 QBOX/QNEXT and STAG-300 QMAX ......................................................19

1.11. Selection of pressure regulator......................................................................................................................20

1.12. Selection of injector nozzles..........................................................................................................................20

2. The AC STAG diagnostic program.....................................................................................20

2.1. Controller-computer connection ......................................................................................................................20

2.2. AC STAG version ............................................................................................................................................23

2.3. Main menu.......................................................................................................................................................23

2.4. Controller Parameters......................................................................................................................................25

2.5. Signals, ingectors. LED switchboard...............................................................................................................32

2.6. Auto-calibration................................................................................................................................................34

2.7. Oscilloscope ....................................................................................................................................................34

2.8. Errors...............................................................................................................................................................35

2.8.1. Errors of the gas controller .....................................................................................................................35

2.8.2. Gas controller message..........................................................................................................................37

2.8.3. Errors the ECU........................................................................................................................................38

2.9. Multiplier map ..................................................................................................................................................39

2.9.1. Multiplier matching..................................................................................................................................41

2.10. RPM correction map......................................................................................................................................43

2.11. Petrol portion map .........................................................................................................................................44

2.12. Gas temperature correction map...................................................................................................................45

2.13. Reducer temperature correction map............................................................................................................45

2.14. Gas pressure correction map ........................................................................................................................46

2.15. Petrol map „B”................................................................................................................................................46

2.16. Petrol map „G” ...............................................................................................................................................47

2.17. Map acquisition state.....................................................................................................................................47

within this document, in particular photographs, drawings, illustrations, trademarks, etc

2.18. Injection time deviation map..........................................................................................................................49

2.19. MAP correction map (autoadaptation map)...................................................................................................49

2.20. OBDII/EOBD reader ......................................................................................................................................50

2.21. Digital recorder ..............................................................................................................................................52

2.22. Assignment of gas injectors to banks............................................................................................................52

2.23. Autoadaptacion..............................................................................................................................................53

2.23.1. ISA3 mode ..............................................................................................................................................54

2.23.2. OBD mode ..............................................................................................................................................55

2.24. Controller update ...........................................................................................................................................56

2.25. Diagnostics and service.................................................................................................................................56

2.25.1. Diagnostics (test actuators) ....................................................................................................................56

2.25.2. Service....................................................................................................................................................57

3. STAG-4 QBOX/QNEXT/STAG-300 QMAX controller programming..................................57

3.1. Auto-calibration................................................................................................................................................57

3.2. Collection of the petrol injection map with petrol (petrol map).........................................................................58

3.3. Collection of the petrol injection map with LPG (LPG map) ............................................................................58

3.4. Checking if maps match, verification of deviations..........................................................................................58

3.5. Controller manual setting.................................................................................................................................58

3.6. LPG temperature correction ............................................................................................................................59

3.7. Intelligent gas level indicator............................................................................................................................59

4. LED switchboard operation and acoustic signals (User Manual)....................................61

4.1. LED-300 switchboard ......................................................................................................................................61

4.2. LED-300/401B and LED-401 switchboard.......................................................................................................62

4.3. Automatic calibration of LPG level indicator....................................................................................................62

4.4. Acoustic signals...............................................................................................................................................63

4.5. Emergency start on gas...................................................................................................................................63

5. Bluetooth communication interface...................................................................................63

6. Technical specifications......................................................................................................65

7. Warranty, restrictions, exclusions......................................................................................65

within this document, in particular photographs, drawings, illustrations, trademarks, etc

1. Controller installation

To ensure proper and long-lasting operations of STAG Autogas systems in vehicles equipped

with START/STOP engine mode, high-durability gas valves are recommended to mount. The

proper valve shall be marked with additional "H3" symbols meaning 1,000,000 switching

operations endurance, according to paragraph 4.7 of Annex 3 of regulation no. 67, Revision 4.

1.1. Layout diagram STAG-4 QBOX BASIC

Fig. 1 STAG-4 QBOX BASIC controller installation layout diagram

within this document, in particular photographs, drawings, illustrations, trademarks, etc

1.2. Layout diagram STAG-4 QBOX PLUS

Fig. 2 STAG-4 QBOX PLUS controller installation layout diagram.

Fig. 3 Wiring diagram for STAG-4 QBOX / QNEXT / QMAX PLUS connection to OBD interface.

within this document, in particular photographs, drawings, illustrations, trademarks, etc

1.3. Layout STAG-4 QNEXT PLUS

Fig. 4 STAG-4 QNEXT PLUS controller installation layout diagram.

within this document, in particular photographs, drawings, illustrations, trademarks, etc

1.4. Layout STAG-300 QMAX BASIC

Fig. 5 STAG-300 QMAX PLUS controller installation layout diagram.

within this document, in particular photographs, drawings, illustrations, trademarks, etc

1.5. Layout STAG-300 QMAX PLUS

Fig. 6 STAG-300 QMAX PLUS controller installation layout diagram.

within this document, in particular photographs, drawings, illustrations, trademarks, etc

1.6. Wiring diagram for fuel level emulator FLE

Fig. 7 Wiring diagram for fuel level emulator FLE connection to STAG-4 QBOX PLUS.

Fig. 8 Wiring diagram for fuel level emulator FLE connection to STAG-4 QNEXT PLUS.

within this document, in particular photographs, drawings, illustrations, trademarks, etc

Fig. 9 Wiring diagram for fuel level emulator FLE connection to STAG-300 QMAX PLUS.

1.7. Wiring diagram for fuel pressure emulator FPE

Fig. 10 Wiring diagram for fuel pressure emulator FPE connection to STAG-300 QMAX PLUS.

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