Accuprint AP30CL - 6000 Bedienungsanleitung

AP30CL - 6000

Closed Loop Cooling

High Resolution Printer

Service Manual

94MS41 Rev. C1 S/W Ver 2.06 O

94MS41 Rev. C1 S/W Ver 2.06

This manual is designed for technical personnel

and should only be used by authorized Dealer

service personnel.

This manual is written to provide an

understanding of the equipment, as well as a plan

for troubleshooting.

94MS41 Rev. C1 S/W Ver 2.06 0-1

0. Contents

1. Specifications

Crated Dimensions ......................................................................1-1

Shipping Weight ..........................................................................1-1

Actual Dimensions ......................................................................1-1

Effective Exposure Frame Area...................................................1-1

Intensity .......................................................................................1-2

Typical Room Requirements .......................................................1-2

Electrical Connections.................................................................1-2

Electrical specifications and connections .................................... 1-3

Cooling Requirements .................................................................1-4

2. Cooling System

Connecting Power to and Checking the Evaporator....................2-1

Connecting the Chiller.................................................................2-2

Filling the Closed Loop System ..................................................2-4

Checking the chiller..................................................................... 2-4

Closed Loop Cooling Assembly..................................................2-5

3. Integrator Functions and Features

Integrator .....................................................................................3-1

Feature Quick Reference ............................................................. 3-3

Operator Control Panel ................................................................3-4

Table Showing the 12 Calibration Positions ............................... 3-4

Calibration Procedures ................................................................3-4

Changing the Calibration Number............................................... 3-6

Matching Exposure Surfaces .......................................................3-7

Splitting Steps.............................................................................. 3-8

Matching with a meter.................................................................3-8

4. Integrator Program Set Up

To Enter the Select Mode ............................................................4-1

Lock Level Feature ......................................................................4-1

Lock Level Description and Operation .......................................4-2

Setting or Changing your Lock Code feature ..............................4-3

To Clear Lamp Statistics ............................................................. 4-3

To Clear Memory and Exposure Statistics ..................................4-3

Two Value Exposure Mode.........................................................4-4

Split Exposure Mode ...................................................................4-4

Single Surface Mode ...................................................................4-5

Board Count Display Mode.........................................................4-5

Frame Control Interface Mode ....................................................4-6

Automatic Vacuum Mode ........................................................... 4-6

Auto Step Mode...........................................................................4-7

Set Default Vacuum Delay..........................................................4-7

Tray Mode ...................................................................................4-8

0-2 94MS41 Rev. C1 S/W Ver 2.06

Type Mode................................................................................... 4-8

Exposure Statistics (Elapsed Hours)............................................4-9

Exposure Statistics (Total Exposures).........................................4-9

Selecting a Memory Location....................................................4-10

Quick Keypad ............................................................................4-10

Entering an Exposure Time .......................................................4-10

Setting the Light Intensity .........................................................4-11

Making an exposure...................................................................4-11

Blank frame cycle...................................................................... 4-11

Error Handling System ..............................................................4-12

5. Diagnostics

Output Diagnostics ......................................................................5-1

Output Functions Check .............................................................. 5-1

Functions Table ...........................................................................5-2

Input Diagnostics......................................................................... 5-3

Typical values when all switches are good. ................................5-3

Typical values when a fault occurs..............................................5-4

6. Lamp Changing Instructions

Lamp Changing Instructions ....................................................... 6-1

7. Preventive Maintenance

Preventive Maintenance Daily.....................................................7-1

Preventive Maintenance Monthly................................................ 7-1

Preventive Maintenance Semi-Annually.....................................7-1

8. Vacuum System

Vacuum Pumps............................................................................8-1

Flushing the Pump.......................................................................8-1

Pump Disassembly ......................................................................8-2

Pump Checkout ...........................................................................8-2

Pump Replacement ......................................................................8-3

Tubing/Fitting Replacement ........................................................ 8-3

Vacuum Gauge Replacement ......................................................8-3

Vacuum Seal Replacement..........................................................8-4

Glass Photo Tool (Optional)........................................................8-6

9. Nose Assembly

Removing the Nose .....................................................................9-1

Replacing the Display and Keypad P.C.Board............................ 9-1

Replacing the Emergency zButton ..........................................9-1

Replacing the Sand GButtons ..........................................9-2

Replacing the Glass Tool Vacuum Buttons.................................9-2

Replacing the Vacuum Gauges....................................................9-2

Nose Section Autoformer ............................................................9-2

Work Lights................................................................................. 9-3

Nose Fans ....................................................................................9-3

Cleaning or Replacing Nose Filters.............................................9-3

Nose Assembly Drawings ...........................................................9-4

94MS41 Rev. C1 S/W Ver 2.06 0-3

10. Exposure Trays

Mylar® Replacement ................................................................10-1

If Mylar® Pulls Out of the Frame .............................................10-1

Outer Frame Replacement .........................................................10-1

Tray Assembly Drawing............................................................10-3

Mylar Frame Assembly ............................................................. 10-5

Gas Strut Removal..................................................................... 10-7

Replacing the linear bearings ....................................................10-7

Frame Glass Replacement .........................................................10-8

Gas Strut Replacement .............................................................. 10-8

11. Center/Drive Assembly

Center/Drive Assembly Diagram ..............................................11-1

Frame Transport System............................................................11-3

Frame Drive Motor Replacement ..............................................11-3

Frame Drive Clutch Adjustment................................................ 11-3

Frame Speed Adjustment........................................................... 11-4

Adjust the 'FAST' pot on the control box. .................................11-5

Light Block Assembly...............................................................11-6

Replacing Lower Light Block Springs ......................................11-7

12. Diagrams

Control Box Front View ............................................................12-1

Control Box Wiring Diagram (Standard 6kW) .........................12-3

Unit Cabling Diagram (old style) ..............................................12-4

Unit Cabling Diagram (New Style) ...........................................12-5

Unit Cabling Diagram (CE)....................................................... 12-6

Unit Wiring and Tubing Diagram .............................................12-7

Base Assembly Diagram ...........................................................12-8

13. Light Source

Component Layout ....................................................................13-1

Ballast/Tap Switch Wiring ........................................................ 13-3

Path of Power to the PC Board.................................................. 13-4

Interlock System ........................................................................13-4

Lamp Voltage ............................................................................13-5

Lamp Power Path....................................................................... 13-5

Trigger Board ............................................................................13-6

Capacitors and Level Switching ................................................13-6

Opening the Lamp Head............................................................ 13-8

Shutter........................................................................................13-9

Shutter Switch ...........................................................................13-9

Shutter Brake ...........................................................................13-10

Shutter Motor...........................................................................13-10

Installing the Motor .................................................................13-10

LT8 Shutter Assembly Drawing..............................................13-12

Idle Setting...............................................................................13-13

Lamp Head Blowers ................................................................13-14

0-4 94MS41 Rev. C1 S/W Ver 2.06

Blown Fuse on PC Board ........................................................ 13-14

Lamp Head Signals.................................................................. 13-15

Light Function States...............................................................13-17

Printed Circuit Board Layout .................................................. 13-18

Signal Description ................................................................... 13-19

Circuit Diagram (64MV407V24) ............................................13-21

Lamphead for all Lights ..........................................................13-22

AL 56 Power Supply 60Hz......................................................13-23

AL 56-480 Power Supply 60Hz ..............................................13-24

AL 66 Power Supply 50Hz......................................................13-25

Interconnect Cable................................................................... 13-26

14. Printing Light Check List

Check List for Printing Light Troubleshooting and Service .....14-1

15. Fault Trees

No Strike Fault Tree ..................................................................15-1

Shutter Rotation Fault Tree ....................................................... 15-2

16. Parts List

Parts List ....................................................................................16-1

17. Warranty

Limited Warranty ......................................................................17-1

Lamp Warranty..........................................................................17-1

94MS41 Rev. C1 S/W Ver 2.06 1-1

1. Specifications

10.5"

92.5"

35"

38"

72"

45.5"

48.5"

45"

Crated Dimensions

Length Width Height

102" 60" 80"

259 cm 152 cm 203 cm

Shipping Weight

Crated 1760 lbs. 800 kg.

Uncrated 1450 lbs. 659 kg.

Actual Dimensions

Cabinet welded heavy gauge steel construction with access doors on both

sides.

Length Width Height

92.5" 48.5" 72"

235cm 123cm 183cm

Note: The AP30CL cannot be disassembled to pass through any

doorways or hallways. Please make sure there is adequate room

for its passage.

Effective Exposure Frame Area

Width 30" 76 cm

Depth: 25" 64 cm

1-2 94MS41 Rev. C1 S/W Ver 2.06

Intensity

Lamps can be operated at 6kW, 4kW and 2kW for the AP30CL-6000

Typical Room Requirements

36"

36" 36"

TOP VIEW

Rear

Front

Electrical Connections

The printer operates on 208/240V 60Hz, 3-phase, 3 wires and ground;

480V 60Hz, single-phase, 2 wires and ground; 480V 60Hz, 3-phase, 3

wires and ground; or 380/415V 50Hz, 3-phase, 3 wires and ground and

neutral. Werecommend installing a circuit breaker box within easy reach

of the operator.

Connecting power to printer:

•Run the main power cord through the strain relief and into the tube on

the lower right rear of the printer and up to the power control box on the

left side (see diagram on right).

DETAIL K

DETAIL A

Power

Cable

94MS41 Rev. C1 S/W Ver 2.06 1-3

•Connect the main leads to the 4 position or 6 position terminal block and

connect the ground lead to the single ground terminal (see next page for

hook up).

•Reinstall the lower side door.

•Energize the main power circuit. You should hear the lamp head and

power supply cooling fans go into a cool-down cycle. Ensure that the

voltage select switch on the hinged control panel is switched to the lit

LED.

•Installthe lower front and rear black trim pieces over the forklift channels,

using a 5/32" Allen wrench.

Electrical specifications and connections

Earth

Ground

L1 L2

L1 L2 L3

Figure A

380 / 415V~ 50Hz Connection

Wye: 3 Wires + Neutral + Ground

Terminal Block

380 / 415V~

OLITE

Power Supply

Blowers

Vacuum

Pumps

Electronics

Drives

Etc.

Earth

Ground

L1 L2

L1 L2 L3

Figure B

208/240V~ 50Hz Connection

DELTA: 3 Wires + Ground

Terminal Block

208V~

OLITE

Power Supply #1

Blowers

Vacuum

Pumps

Electronics

Drives

Etc.

208V~

OLITE

Power

Supply #1

AP 30CL - 6000 printer input

3 phase (Delta) See Figure B 3 wires + ground 208/240V~ 60 Hz, 65 amp.

3 phase (Wye) See Figure A 3 wires + neutral + ground 380/415V~ 50 Hz, 34 amp.

1-4 94MS41 Rev. C1 S/W Ver 2.06

Cooling Requirements

Minimum pressure and flow rate of the chilled water depends on input

temperature. For proper cooling system selection, contact OLEC.

!Cl If water temperature and water flow do not meet the following

specificationstheunitwilloverheat,oneor both lights sources

will shut themselves off randomly under heavy usage and

damage to the unit will be the result.

•AP30CL-6000

Cooling Requirements: 24,000 BTU / hr at idle 65,000 BTU / hr at full load

Water Pressure: 22 PSI (18 GPM)

minimum at 50°F (10°C) 8 PSI (9 GPM) minimum at

45°F (7°C)

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