Ace 73-201 Montageanleitung

ACE INDUSTRIAL PRODUCTS

PORTABLE FUME EXTRACTOR

MODEL 73-201

SAFETY & INSTRUCTION MANUAL

CAUTION: This device is powered by rotating electrical machinery!! Careless or improper use may result in

personal injury. Read the Safety Precautions and Warnings contained within prior to operating this machine.

READ AND SAVE THESE INSTRUCTIONS.

SAFETY WARNINGS & CAUTIONS

FAILURE TO OBSERVE THE FOLLOWING

PRECAUTIONS COULD RESULT IN SERIOUS

INJURY, INCLUDING DEATH IN EXTREME CASES.

SAVE THESE INSTRUCTIONS.

WARNING: (EXPLOSION HAZARD)

This unit contains universal motors which spark during

normal operation. Do not use in areas contaminated

by volatile or flammable materials as these sparks may

ignite the contaminates and cause a dangerous

explosion.

WARNING: (EXPLOSION HAZARD)

This machinery is not suitable for collection of

combustible metal as listed in NFPA 484, which

includes: Aluminum,Titanium,Magnesium, Lithium,

Niobium, and Zirconium.

WARNING:

(VOC’S & AIRBORNE MICROBES)

The filters used in this unit will remove solid particulate

ONLY, and will not eliminate Volatile Organic

Compounds (VOC’s) or airborne microbes (bacteria,

mold & viruses) that may be a health hazard. Failure

to observe the presence of such fumes could cause

serious illness or death.

CAUTION: (SHOCK HAZARD)

To insure continued protection against shock hazard,

connect A.C. cord only to properly grounded outlets.

Replace defective cords immediately. Don't expose to

moisture or liquid as this could defeat the electrical

insulation thus causing electrical shock.

CAUTION: (STRONG VACUUM)

Care must be taken to avoid personal injury by not

allowing hose inlet to contact any body area such as

eyes, ears, mouth, etc.

CAUTION: (LIFTING)

This unit weighs more than 40 lbs. with filters, improper

lifting or handling of this unit could cause back injury.

CAUTION: (AIR FLOW BLOCKAGE)

Since exhaust air leaves the bottom of this unit,

caution should be observed not to set unit down in

such a way as to block the exhaust.

MISCELLANEOUS CAUTIONS:

1. Use of any attachment no recommended or sold

by the air cleaner manufacturer may result in risk of

fire, electric shock, or injury to persons.

2. To reduce the risk of damage to the electric plug or

cord, disconnect by pulling plug rather than cord when

removing power form the air cleaner.

3. Make sure cord and hose are located so they will

not be stepped on, tripped over, or otherwise subjected

to damage or stress.

4. An extension cord should not be used unless

absolutely necessary. Use of improper extension cord

could result in risk of fire and electric shock.

If extension cord must be used, use only a grounded

cord and follow these recommendations:

25 ft. #14 AWG

50 ft. #12 AWG

100 ft. #10 AWG

5. Do not disassemble the air cleaner. Take it to a

qualified serviceman when service or repair is

required. Incorrect reassembly may result in risk of

electric shock or fire.

6. To reduce the risk of electric shock or bodily injury,

unplug the air cleaner from outlet before attempting

any maintenance or cleaning. Turning off the power

switch will not eliminate this risk.

THEORY OF OPERATION

This unit is a lightweight, portable air cleaner

employing two thermally protected, high performance,

flow through vacuum motors producing very high

velocity air flow through the unit. By utilizing a large (2

1/2") inlet plus a variety of collecting nozzles and

fittings, fine solid particulate material and smoke may

be removed from the air by the filter media.

An initial spark trap collects large particles before they

reach the pre-filter. An easy to empty tray is attached

to the front cover to enable the removal of the large

particles collected by the spark trap without removing

the filters. This trap further isolates the filters from

sparks in the case of a welding operation.

Upon leaving the trap, the air is passed through a one

inch (1") thick, 20 - 35% efficient pre-filter. This

pre-filter is designed to catch the larger particles

leaving the trap. This relatively inexpensive pre-filter

prevents the more expensive main filter from becoming

quickly clogged. The pre-filter may be changed

several times before the main filter needs to be

changed.

All factory furnished filters have a U.L. class II

rating and using any filters other than those

specified for this unit is not recommended.

Use of any product other than that recommended by

the manufacturer will void the warranty.

The main (or final) filter may be selected from three (3)

grades available, depending upon the level of

performance desired. All of these are high efficiency

multi-flow filters which feature extended surface area

for long life in high velocity filtration systems.

Selection of the filter best suited for the job should be

discussed with a dealer or a factory representative.

A "clogged" filter light, actuated by a differential

pressure switch is an integral part of the unit. When

the filters become clogged, the light will illuminate. At

this point, the filters should be changed. Depending

upon the application, the pre-filter can be changed

several times before the main filter must be changed.

Changing the pre-filters regularly can extend the useful

life of the final filter up to 50%.

GENERAL MAINTENANCE

ONLY QUALIFIED SERVICE TECHNICIANS

SHOULD MAKE REPAIRS TO THIS UNIT.

DO NOT REPLACE THESE MOTORS WITH

MOTORS OTHER THAN THOSE RECOMMENDED

BY THE MANUFACTURER.

UNPACKING

Carefully inspect the unit for concealed damage that

may have occurred during shipping and handling. If

any damage is found, immediately contact the freight

company. Make sure that there are no dents in the

housing, as they will prevent the filters from sliding into

the units smoothly. If there is no evidence of damage,

remove the end cover by releasing the two rubber

latches. Removal of the front cover will allow

inspection of the inside of the unit.

After unpacking the machine, check to see that the

following parts and accessories are present:

(1) 10’ Flexible Hose

(1) Flexible Metal Hose/Magnetic Base

Component Parts. (See Figure 2 For Individual

Parts Included)

(1) Slot Nozzle

(1) Pre-filter

INSTALLATION (See Figure 1)

1. Unpack a main filter and note the main filter has a

1/8" thick black rubber gasket on the outlet end.

Please also note that the filter has an airflow

direction arrow placed on one of the edges. Insert

the filter, gasket first, into the machine with the

arrow pointing toward the rear of the unit, away

from the inlet end. Make sure that the filter media

folds run vertically. If they do not, remove the filter

and rotate it 90.

2. Place the pre-filter directly against the main filter

with the wire supported side toward the main filter

and the media folds again running vertically.

3. Replace the front cover/spark trap assembly and

re-latch the cover using the rubber latches.

4. Connect the unit to the power source and test the

operation of the unit by turning it ON with the

On/Off switch. Should the motors not start, or

should the machine make unusual noises,

immediately turn the machine off and seek trained

maintenance personnel. Once the test is

complete, turn the unit back OFF.

5. Attach the hose to the inlet.

6. Assemble the flexible metal hose and nozzle per

Figure 2.

7. Connect the hose/nozzle combination assembled

in Step 6 above to the machine with the 10' flexible

hose and the supplied coupling.

This completes the basic assembly of your unit.

Depending upon the accessories ordered and the

logistics of the work place, the installation configuration

may vary.

Figure 1

OPERATION

Your Ace Industrial Products machine is designed as a

source capture device, i.e., it is intended to eliminate

smoke and particulate at their point of origin. Keeping

this in mind, the machine should be operated in the

following manner:

Reread the section on Safety Warnings & Cautions

before proceeding any further.

1. Place the machine on a flat, level surface. Pick a

location that will allow unrestricted flow of the exhaust

air to the atmosphere.

2. For units with wheels or casters, lock the wheels or

block the wheels.

3. Place the collection nozzle as close to the work as

practical without interfering with the operator. Secure

the nozzle if necessary.

4. Using the ON/OFF switch, turn the machine on.

Should the not start, or should make unusual noises,

immediately turn the machine off and seek trained

maintenance personnel. Do not continue to use the

unit.

5. Upon completion of the specific manufacturing or

welding operation, turn the machine off. Continuous

running of the nit will reduce the life of the filter and the

motor brushes as well as increase utility cost.

6. When the “clogged” filter light indicated that the

filter is clogged, turn the machine off and remove

power cord from its power source.

See the section on installation and use the reverse

process to remove the dirty filters. Reinstall the new

filter and reconnect the machine to its power source.

MAINTENANCE & REPLACEMENT PARTS

FILTERS:

As previously stated in the “Theory of Operation”

section of this manual, the “clogged” filter indicator light

will light whenever the differential pressure across the

filter indicates that the filter is clogged. When opening

the unit, there are no vacuum hoses to disconnect

since the pressure sensing is accomplished by

measuring at the inlet and inside the suction chamber.

The differential pressure trip point is preset and is not

field adjustable.

If the “clogged” filter light should light, the pre-filter

should be changed first, since it is the less expensive

of the two. By changing the pre-filter on a regular

basis, the main filter will last up to 50% longer in

most applications. If the light still lights after the pre-

filter is changed, the main filter is clogged and must be

changed.

WING NUT 1/4-20

(2 EA)

FLAT FIBER WASHER

(2 EA) FLEX TUBE ASSY

(1 EA)

HEX HEAD BOLT 1/4-20 X 3/4

(1 EA)

SPLIT-LOCK WASHER 1/4"

(2 EA)

BRACKET HOSE SUPPORT

(1 EA)

SUPPORT LEG

(1 EA)

MAGNETIC BASE

(1 EA)

STEEL FLAT WASHER 1/4"

(1 EA)

HEX NUT 1/4-20 KEPS

(1 EA)

RECTANGULAR NOZZLE

(1 EA)

Figure 2

REPLACEMENT FILTERS

65% Efficiency Main Filter 12”X12”X12”..............65008

95% Efficiency Main Filter 12”X12”X12”..............65009

99.97% HEPA Main Filter 12”X12”X12”...............65010

Extended Surface Pre-Filter (3.2 sq ft) ................65011

Aluminum Mesh Pre Filter (oil mist control).........65013

Charcoal (odor control) Pre Filter.........................65037

99.97% HEPA Main Filter 12”X12”X12” (for use with

(6) 65037 Filters)..................................................65042

Charcoal filter with Zeolyte (neutralizes nitric oxide)......

.............................................................................65044

MAINTENANCE:

WARNING: MAINTENANCE ON THIS UNIT SHOULD

BE PERFORMED ONLY BY QUALIFIED, TRAINED

TECHNICIANS.

1. Motor brushes are available from the factory by

ordering Part No. 65007. The use of high

performance, ball sleeve motors provide about 500

hours of brush operation (depending upon filter

condition). Brushes should be periodically

checked after 500 hours use and if worn, replace

as a matter or preventative maintenance.

2. Vacuum motors are available from the factory by

ordering Part No. 65001. The use of high

performance, ball sleeve motors provide about 500

hours of brush operation (depending upon filter

condition). Brushes should be periodically

checked after 500 hours use and if worn, replace

as a matter of preventative maintenance.

DO NOT REPLACE THESE MOTORS WITH A

MOTOR THAT DOES NOT HAVE A THERMAL

OVERLOAD!!!

REPAIR PARTS

1) Motor w/ screws................................................65001

2) Motor Gasket....................................................65002

3) Rubber Latch (2 Pack)......................................65117

4) “Service Filter” (Red) Light ...............................65004

5) “Filter Good” (Green) Light...............................65119

6) ON/OFF Toggle Switch ....................................65120

7) Differential Pressure Switch ............................. 65006

8) Motor Brushes..................................................65007

9) Rubber Feet (4 Pack).......................................65118

ACCESSORIES

The following accessories and attachments are

available from the factory or from your Ace dealer

Flex Tube................................................................ 65012

Magnetic Base ........................................................65014

10’ Extension Hose & Coupling ..............................65017

Slot Nozzle..............................................................65019

20” Slot Nozzle........................................................ 65036

Reducer, 1-1/4” (Smoke Extracting Gun)................ 65041

Reducer, 1-1/2” (Smoke Extracting Gun)................ 65043

Arc Sensing Device................................................99-800

ACE INDUSTRIAL PRODUCTS

From Associated Equipment Corporation

5043 Farlin Avenue St. Louis, MO 63115

Tel. (314) 385-5178 Fax. (314) 385-3254

www.aceindustrialproducts.com

W2349 REV. 03/04/2013 027-0886

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