Aci Q6 Series Bedienungsanleitung

Dual-Sensor Gas Monitor

INSTALLATION

OPERATION AND MAINTENANCE

MANUAL

AUTOMATION COMPONENTS, INC.

2305 PLEASANT VIEW ROAD | MIDDLETON, WI 53562

PHONE: (888) 96 -5224 FAX: (608) 831- 40

Web: workaci.com

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

READ BEFORE OPERATING 2

SPECIFICATIONS 2

1.1

ELECTRICAL/MECHANICAL SPECIFICATIONS ........................................................................................... 2

1.2

SENSOR SPECIFICATIONS ......................................................................................................................... 4

INSTALLATION 6

2.1

ENCLOSURES PHYSICAL DIMENSIONS ..................................................................................................... 6

2.2

LOCATION ............................................................................................................................................... 6

2.3

TERMINALS .............................................................................................................................................

2.3.1

Wire and Cable ............................................................................................................................. 8

2.3.2

Power Requirements ..................................................................................................................... 8

2.3.3

Q6 works alone ............................................................................................................................. 9

2.3.4

Q6 Connection wit Q-Controller .............................................................................................. 10

2.3.5

Q6 Connection wit M-Controller ............................................................................................. 10

2.3.6

RS-485 Terminator ..................................................................................................................... 11

2.3.7

RS-485 Driver Replacement ....................................................................................................... 11

2.3.8

Relays Output ............................................................................................................................. 11

FUNCTION AND CONFIGURATION 12

3.1

INDICATORS .......................................................................................................................................... 12

3.1.1

RS485-TX/RX ........................................................................................................................... 12

3.1.2

Relay 1-3 LED .......................................................................................................................... 12

3.2

TOOL FUNCTION ................................................................................................................................... 13

3.2.1

Enter Main Menu ........................................................................................................................ 13

3.2.2

Hus Buzzer and Relay ............................................................................................................... 13

3.2.3

Reset Latc ed/Hus ed ................................................................................................................ 13

3.2.4

Reset MENU Password .............................................................................................................. 13

3.2.5

Exit Tool Mode ........................................................................................................................... 13

3.3

MAIN MENU TREE ................................................................................................................................ 14

3.4

MENU “1_SYSTEM SETUP” .............................................................................................................. 15

3.4.1

System Settings ........................................................................................................................... 15

3.5

MENU “2_ZERO CAL” ........................................................................................................................ 18

3.5.1

Equipment Required ................................................................................................................... 18

3.5.2

Zeroing Calibration Procedure .................................................................................................. 18

3.6

MENU “3_SPAN CAL” ........................................................................................................................ 19

MENU “4_OUT TEST” ........................................................................................................................ 20

3.8

MENU “5_VIEW SETTING” ............................................................................................................... 21

3.9

MENU “6_ALARM SETUP” ................................................................................................................ 22

3.10

MENU “ _RELAY STYLE” ............................................................................................................ 23

3.11

MENU “8_BUZZER STYLE” .......................................................................................................... 24

3.12

MENU “A_ALL DISABLE” ............................................................................................................ 24

3.13

MENU “B_SIMULATION” ............................................................................................................. 24

3.14

MENU “C_SITE SERVICE” AND “D_FACTROY SET” ................................................................. 24

MODBUS PROTOCOL SUPPORTED BY Q6 24

MAINTENANCE 25

5.1

SMART SENSOR ASSEMBLY REPLACEMENT .......................................................................................... 25

5.1.1

Disassembling ............................................................................................................................ 25

5.1.2

Replacement Procedure.............................................................................................................. 25

Accessories ............................................................................................................................................... 26

TROUBLESHOOTING 27

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

READ BEFORE OPERATING

All individuals who have or will have the responsibility of using, maintaining, or servicing this

product must carefully read this manual. The product will perform as designed only if it is

used, maintained, and serviced in accordance with the manufacturer’s instructions.

The Q6 is a state-of-the-art dual-sensor gas monitor that can operate as an independent, stand-

alone system or as part of an integrated system. The Q6 connects with digital interface to ACI

Q-Controller or M-Controller, or any PLC/DCS through Modbus RTU protocol. Setup

procedures are simplified with user friendly touchable buttons and LCD menus.

• Q6M: Q6 Main unit with smart sensor, relay, display and keypad

• Q6R: Q6 Remote unit with smart sensor only

1. Specifications

1.1 Electrical/Mechanical Specifications

Input Power: 24VDC nominal, range 18 to 30VDC, 0.3A DC Total Max.

24VAC nominal, range 15 to 24VAC, 0.3A AC Total Max.

(AC must not be grounded if connects to M-Controller)

Fuse: F2 on Main Board: Polyswitch 50mA

Polyswitch device resets after the fault is cleared and power to

the circuit is removed.

Sensor: Combustible gases: Catalytic or NDIR

Toxic gases and Oxygen: Electrochemical

Carbon Dioxide: Non-Dispersive Infra-Red (NDIR)

Sampling: Diffusion or Pump-through

Panel Indicators: 5 Status LED’s

• RS-485 TX Status (Green)

• RS-485 RX Status (Green)

• Relay1 Status (Red)

• Relay2 Status (Red)

Display: LCD graphic display c/w backlight

Keypad: 3 capacitive touch sensing Keys: F1, F2, F3

Relays: 3 Relays SPDT, Dry contacts

• 1.0A maximum at 30 VDC (resistive load)

• 0.3A maximum at 125VAC (resistive load)

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

Buzzer: 55 dB at 10 feet, 2 00 Hz

Buzzer 1, 2, 3: Programmable tone

Tone: chirp once / chirp twice / 50% duty cycle / constant ON

Output Signal: RS-485 with ACI Controller Protocol

• Available Controller: M-Controller, Q4 Controller and

Q-Controller

RS-485 with Modbus RTU protocol

Enclosure Rating: IP 66 & NEMA 4, 4X, 12 & 13

Operating Temperature: -40°C to 50°C, depends on sensor specification

Ambient Humidity: 5% to 95% RH (non-condensing)

Storage Temperature: 0°C to 25°C, depends on sensor specification

Size: 150mm X 90mm X 65mm

Weight: Less than 0.5lbs

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

1.2 Sensor Specifications

Code

Gas Symbol

Gas

Density Span Operating

Temperature

16 Methane H4

Lighter

0 - 100%LEL -10° to +50°

17 Propane 3H8

Heavier

0 - 100%LEL -10° to +50°

18 Hydrogen H2

Lighter

0 - 100%LEL -10° to +50°

*19

ombustible LEL

0 - 100%LEL -10° to +50°

*20

Ethylene 2H4

Slightly

Lighter

0 - 100%LEL -10° to +50°

*21

Iso-Butane 4H10

Heavier

0 - 100%LEL -10° to +50°

*22

Iso-Pentane 5H12

Lighter

0 - 100%LEL -10° to +50°

*23

Methanol H3OH

Lighter

0 - 100%LEL -10° to +50°

*24

Benzene 6H6

Lighter

0 - 100%LEL -10° to +50°

*25

Acetone H3 O

Lighter

0 - 100%LEL -10° to +50°

*26

Butanol, n-Butane

BUTAN

Heavier

0 - 100%LEL -10° to +50°

Code

Gas Symbol

Gas

Density Span Operating

Temperature

0 Oxygen O2 0 - 25%VOL -30° to +55°

Code

Gas Symbol

Gas

Density Span Operating

Temperature

1 arbon Monoxide O

Slightly

Lighter

0 – 250ppm -20° to +50°

1 arbon Monoxide O

Slightly

Lighter

0 – 1000ppm -20° to +50°

2 Hydrogen Sulfide H2S

Heavier

0 – 25ppm -20° to +50°

2 Hydrogen Sulfide H2S

Heavier

0 – 100ppm -20° to +50°

3 Sulphur Dioxide SO2

Heavier

0 – 6ppm -20° to +50°

5 Nitrogen Dioxide NO2

Heavier

0 – 10ppm -20° to +50°

6 Hydrogen H2

Lighter

0 – 1000ppm -20° to +50°

6 Hydrogen H2

Lighter

0 – 2000ppm -20° to +50°

7 Hydrogen yanide

H N

Lighter

0 – 50ppm -20° to +50°

9 Ammonia NH3

Lighter

0 – 100ppm -30° to +50°

9 Ammonia NH3

Lighter

0 – 1000ppm -30° to +50°

11 Ozone O3

Heavier

0 – 1ppm -20° to +40°

13 hlorine l2

Heavier

0 – 5ppm -20° to +50°

14 hlorine Dioxide lO2

Heavier

0 – 2ppm -20° to +40°

96 Arsine AsH3

Heavier

0 – 1ppm -20° to +40°

97 Phosphine PH3

Heavier

0 – 5ppm -20° to +40°

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

97 Phosphine PH3

Heavier

0 – 1ppm -20° to +40°

98 Silane SiH4

Heavier

0 – 50ppm -20° to +40°

99 Germane GeH4

Heavier

0 – 2ppm -20° to +40°

100

Diborane B2H6

Slightly

Lighter

0 – 2ppm -20° to +40°

4 Nitric Oxide NO

Slighter

Heavier

0 –100ppm -20° to +50°

8 Hydrogen hloride

H l

Heavier

0 – 30ppm -20° to +40°

12 Ethylene Oxide ETO

Heavier

0 – 20ppm -20° to +50°

101

Hydrogen Bromide

HBr

Heavier

0 – 30ppm -20° to +40°

Code

Gas Symbol

Gas

Density Span Operating

Temperature

15 arbon Dioxide IR- O2

Heavier

0 – 5000ppm -20° to +50°

15 arbon Dioxide IR- O2

Heavier

0 – 5%VOL -20° to +50°

15 arbon Dioxide IR- O2

Heavier 0 – 20%VOL -20° to +50°

15 arbon Dioxide IR- O2

Heavier

0 – 100%VOL -20° to +50°

16 Methane IR- H4

Lighter

0 – 100%LEL -20° to +50°

16 Methane IR- H4

Lighter

0 – 100%VOL -20° to +50°

*NOTE: Mounting Heights - Low = 9-18 inches (0.25-0.5 meters) from floor

- Mid = 4-6 feet (1.25-1. 5 meters) from floor

- High = 9-18 inches (0.25-0.5 meters) from ceiling

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

2. Installation

2.1 Enclosures Physical Dimensions

The enclosure is a NEMA 4 rated enclosure and can be wall mounted with 4 screws. To

maintain the NEMA rating, it is important that the conduit opening is sealed upon installation.

2.2 Location

The transmitter should be mounted where the gas to be measured is most likely to be present.

This location will be dependent on the source of the target gas and whether that gas is lighter

or heavier than air. Air circulation and mixture should also be taken into account.

CO gas is lighter than regular air, it can be mounted on the walls at least a couple of feet below

the height of the ceiling. As the monitor Q6M has a digital read-out, placing it at about eye

level is strong recommended. The Q6R is the remote unit, so it can be placed at any location

according the target gas source.

The location should be accessible for the purposes of routine re-calibration and periodic sensor

replacement. Sufficient room should be left to allow the enclosure cover to be removed and the

connection of the calibration adapter to the sensor chamber. For sensor element replacement

there will need to be enough room to remove enclosure cover and the sensor board assembly.

NOTE: The monitor can also be installed in limited outdoor environment - An ambient

air environment that is not climate controlled and is not in direct contact with the

elements of nature, such as wind, rain, sleet or snow Examples of limited outdoor

environments include parking garages, construction complexes, sports venues, boats and

recreational vehicles

NOTE: Avoid mounting the monitor near 600 VAC switchgear and other sources of

radio frequency and/or electromagnetic interference While RFI/EMI protection is built

in to the monitor, excessive levels of interference may cause instability in the output

signal

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

2.3 Terminals

Q6M Terminals

Q6R Terminals

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

2 3 1 Wire and Cable

Terminal blocks TB1 to TB accept 12 AWG to 24 AWG wire. Use 16 AWG or 18 AWG

wire for the power supply in long wiring runs, which can be up to 1km (1,000 meters) long.

We recommend using BELDEN 9841 for communications. This wire has 120 ohm input

impendence, which will eliminate RS-485 communication problems.

2 3 2 Power Requirements

The Q6M and Q6R power supply voltage requirements are nominally 24VAC or 24VDC.

The Q6M and Q6R both have full wave rectifier and half wave rectifier on board. If the Q6

works alone, the 24VAC/DC can connect to either full wave rectifier or half wave rectifier

connectors. If the Q6 connects to controllers, you will damage devices if you mix half wave

and full wave rectifiers on the same AC source. Use extreme caution when sharing a common

AC source. Sharing a common DC source is less problematic.

• ACI Q-Controller uses half-wave rectifier only, M-Controller uses full-wave rectifier

only, so the Q6 can work with both controllers

• When the Q6 shares a common AC source with a Q-Controller, use the half wave

rectifier connector Q6M TB5 and Q6R TB2

• When the Q6 shares a common AC source with an M-Controller or Q4 Controller, use

the full wave rectifier connector Q6M TB4 and Q6R TB1

Q6 Operation And Maintenance Manual

86650-001-000 RB Feb 22, 2019

2 3 3 Q6 works alone

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