Acoustic control systems A1214 EXPERT Bedienungsanleitung
OKP 42 7612
ULTRASONIC FLAW DETECTOR
А1214 EXPERT
USERS GUIDE
APYAS.412231.012 RE
Acoustic Control Systems
Moscow 2010
Ultrasonic aw detector А1214 EXPERT
Users guide 19.08.2010 3
Table of Contents
1 APPARATUS DESCRIPTION AND WORK .......................................... 6
1.1 DEVICE APPOINTMENT....................................................................... 6
1.1.1 Appointmentoftheawdetector ........................................................... 6
1.1.2 Serviceconditions................................................................................. 6
1.2 TECHNICAL CHARACTERISTICS ....................................................... 6
1.2.1 Thekeyparametersofthedevice ........................................................ 6
1.2.2 Instrumentalcharacteristicsofthedevice.............................................. 7
1.2.3 Characteristicsoftheprobepulsegenerator......................................... 7
1.2.4 Characteristicsofareceptionpath ....................................................... 8
1.2.5 Powersupplyandpowerconsumptioncharacteristics......................... 8
1.2.6 Constructivecharacteristicsandreliabilityparameters.......................... 9
1.3 APPARATUS ARRANGEMENT AND WORK ...................................... 10
1.3.1 Flawdetector’sarrangement ............................................................... 10
1.3.2 Maininterfaceprinciples...................................................................... 15
1.3.3 Flawdetector’soperatingmodesandtheirinterrelation..................... 15
1.3.4 Informationrepresentationonthescreen........................................... 16
1.3.5 Flawdetector’skeyboard.................................................................... 17
1.3.6 Usingofpictographs............................................................................ 20
2 PROPER USE .................................................................................... 22
2.1 OPERATIONAL RESTRICTIONS ....................................................... 22
2.2 APPARATUS PREPARATION FOR USE ........................................... 22
2.2.1 Flawdetectorswitchingonandoff ...................................................... 22
2.2.2 Choosingoftheconverter................................................................... 22
2.2.3 Installationofparameters ................................................................... 24
2.2.4 Calibrationoftheinclinedpiezoelectricconverter(PEC)..................... 25
2.2.5 Adjustmentofsensitivity ...................................................................... 28
2.3 APPARATUS OPERATING MODES ................................................... 29
2.3.1 MENUmode ........................................................................................ 29
2.3.2 SEARCHmode.................................................................................... 33
2.3.3 REVIEWmode..................................................................................... 38
2.3.4 MAGNIFIERmode.............................................................................. 39
2.3.5 B-SCANmode .................................................................................... 40
2.3.6 Auxiliarymodesandfunctions............................................................ 42
2.4 MEASURING ....................................................................................... 51
2.4.1 Measuringoftimeandcoordinates...................................................... 52
2.4.2 Measuringofthesignalamplitudes ..................................................... 54
2.5 USE OF SETTINGS DEPOSITORY.................................................... 55
2.5.1 Readingofcongurationfromdepository............................................ 56
2.5.2 Creatingandsavingnewcongurations.............................................. 57
4 Users guide 19.08.2010
Ultrasonic aw detector А1214 EXPERT
3 MAINTENANCE .................................................................................. 58
3.1 UTILITY POWER AND ENERGY CONSUMPTION ............................ 58
3.1.1 Powersupplyenergycontrol ............................................................... 58
3.1.2 Accumulatorpreburning....................................................................... 58
3.2 PERIODIC MAINTENANCE ................................................................ 59
3.3 POTENTIAL PROBLEMS.................................................................... 59
4 STORAGE ........................................................................................... 60
5 TRANSPORTATION ............................................................................ 61
ATTACHMENT А ............................................................................................ 62
Ultrasonic aw detector А1214 EXPERT
Users guide 19.08.2010 5
The present users guide (further in the text - a manual) contains
technicalcharacteristics,descriptionofthedeviceanditsactionprinciple.
Italsoincludesthedatanecessaryforcorrectoperationoftheultrasonic
awdetectorА1214EXPERT(furtherinthetext–awdetectorordevice).
Beforethebeginningofdeviceoperationpleaseattentivelystudythe
presentmanual.
Manufacturer’spermanentjobinthesphereofperfectingthedevice
possibilities, increasing of reliability and convenience of operation can
sometimes lead to some unprincipled changes which have not been
reectedinthepresenteditionofamanualandnotworseningdevice’s
technicalcharacteristics.
Thedeviceisissuedbythemanufacturer:
«Acoustic Control Systems» Ltd (“ACS” Ltd)
Russia, 115598, Moscow, street Zagoryevskaya, hultrasonic 10, building 4
Phone/fax: (495) 984 7462 (multichannel)
E-mail: [email protected]
Website: www.acsys.ru
6Users guide 19.08.2010
Ultrasonic aw detector А1214 EXPERT
1 APPARATUS DESCRIPTION AND WORK
1.1 DEVICE APPOINTMENT
1.1.1 Appointmentoftheawdetector
The aw detector А1214 EXPERT is related to ultrasonic general-
purposeawdetectorsformanualcontrol.
Theawdetectorisdesignedforsearch,denitionofcoordinatesand
estimationofvariousinfringementssizesincontinuityanduniformityofa
materialinproductsmadefrommetalsandplastic.
The aw detector allows to form, register and keep in non-volatile
memorytimerealizationsofechosignals.Theelectroluminescentdisplay
oftheelectronicblockprovidesdisplayingofechosignalsintheformof
A-involute, and also the images of control objects sections in the form
ofB-scan.Manualandautomaticmeasurementoftimeintervals,signals
amplitudesandautomaticcalculationofdefectscoordinatesareprovided.
ThesoftwareAdvancedDataManager(ADM),includedintotheset
ofdevicedeliveryallowstotransferthedatafromthedevice’smemoryto
theexternalpersonalcomputer(personalcomputer)fortheirsubsequent
analysis and documenting. Also there is a possibility to make device
adjustmentthroughthecomputer,toobserveonthecomputerscreenecho
signalsinrealtimeandscale,toprocessthem(computerawdetector
mode).Herewithcommunicationwiththecomputeriscarriedoutthrough
USBport.
1.1.2 Serviceconditions
Thedeviceisdesignedforoperationunderthefollowingenvironment
conditions:
– temperaturefromminus30toplus45centigradedegree;
– relativeairhumidityupto98%withthemaximumtemperature
35centigradedegree.
1.2 TECHNICAL CHARACTERISTICS
1.2.1 Thekeyparametersofthedevice
Thekeyparametersofthedevicearedisplayedinthetable1.
Ultrasonic aw detector А1214 EXPERT
Users guide 19.08.2010 7
Table1
Parameter’sname Value
Nominalworkingultrasoundfrequencies,MHz 0,5-15,0(±10%)
Dynamicrange,dB,notless 100
Rangeoftimeintervalschanges,mcs 1 - 1200
Rangeofultrasoundspeedinmaterialtuning,m/s 1000 - 15000
1.2.2Instrumentalcharacteristicsofthedevice
Instrumentalcharacteristicsofthedevicearedisplayedinthetable2.
Table2
Characteristic’sname Value
Limitofassumptivevalueofbasicabsoluteerror
inthicknessXmeasurements,mm,nomore ±(0,01X+0,1)
Limitofassumptivevalueofbasicabsoluteerror
intimeintervalmeasurementst,mcs,nomore ±(0,01t+0,1)
Nonlinearityofdevelopmentonavertical,%,no
more ±1
Limitsof adjustmentofadelayin development,
mcs 0,0-99,9
1.2.3Characteristicsoftheprobepulsegenerator
Characteristicsoftheprobepulsegeneratoraredisplayedinthetable3.
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Ultrasonic aw detector А1214 EXPERT
Table3
Characteristic’sname Value
Theprobepulseform Meander
Numberofperiods 0,5-5,0
Theprobepulseparameters:
Amplitude(halfofswing),V
Durationoffronts,nomore,ns
20;100;200(±5%)
20
Frequencyoftheprobepulserepetitions,Hz 10;25;50;100;200
1.2.4Characteristicsofareceptionpath
Characteristicsofareceptionpatharedisplayedinthetable4.
Table4
Characteristic’sname Value
Frequenciesstripofareceptionpath,MHz 0,14-21,00
Effective value of the own noise, resulted in
toinput,mkV,nomore 20
Reorganizationrangeoftheattenuator,dB 0 - 90
Absolute error of the attenuator steps, dB, no
more ±0,2
Dynamicrangeoftimevariablegain,dB,notless 30
1.2.5Powersupplyandpowerconsumptioncharacteristics
Powersupplyandpowerconsumptioncharacteristicsaredisplayed
inthetable5.
Ultrasonic aw detector А1214 EXPERT
Users guide 19.08.2010 9
Table5
Characteristic’sname Value
Thepowersource Demountable
accumulator
Nominal value of the aw detector’s source
voltage,V 12
The electrical current consumed by the aw
detector under nominal value of the source
voltage:
Minimumlevelofthescreenluminescence,
mA,nomore
Maximumlevelofthescreenluminescence,
mA,nomore
300
500
Durationofacontinuouswork:
Minimumlevelofthescreenluminescence,h
Maximumlevelofthescreenluminescence,h
12
7
1.2.6Constructivecharacteristicsandreliabilityparameters
Constructivecharacteristicsandreliabilityparametersaredisplayed
inthetable6.
Table6
Characteristic’sname Value
Overalldimensionsoftheelectronicblock,mm 250x160x80
Weightwithpowerelements,kg 1,9
Screenresolution 320x240
Thesizesofadisplayingeldofthescreen,mm 115x86
Admissible range of temperatures under the
storageandtransportation,ºC -40-+50
10 Users guide 19.08.2010
Ultrasonic aw detector А1214 EXPERT
Characteristic’sname Value
Workingatmosphericpressurerange,kPa 84,0-106,7
Averagetimebetweenfailures,h,notless 32000
Targetdateofservice,years 5
1.3 APPARATUS ARRANGEMENT AND WORK
1.3.1 Flawdetector’sarrangement
Theawdetectorincludestheelectronicblockwiththereplaceable
storagebattery,asetofcablesforultrasonicconvertersofthevarioustype
connections,thechargingdeviceandvariousaccessories.
1.3.1.1 Theawdetector’selectronicblock
Theawdetector’selectronicblockprovideselectricimpulsesformation
forexcitationofthepiezoelectricconverter,strengtheningreceivedfromthe
piezoelectricconvertersignals,theirprocessing,visualization,formation
andrepresentationofmeasurementsresults,preservationofthedatain
non-volatilememory,datatransmissiontotheexternalcomputer.
Appearance of the electronic block is displayed on the picture 1.
Flawdetectormanagementiscarriedoutbymeansofthelmkeyboard.
Indications of signals, measurements results, aw detector conditions,
etc.arecarriedoutonthedisplayandbymeansoflight-emittingdiode
indicatorsonthedevicecase.
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