ACS 601.86861.00 Leitfaden

M2C Advanced Microprocessor Controller

Part Number:

682.98769.00

Revision: 7/29/18

OPERATION AND INSTRUCTION MANUAL

TC120

–

601.86861.00

M2C Advanced 682.98769.00 • 8/24/18 ii

Write Down Your Serial Numbers Here For Future Reference:

_________________________ _________________________

We are committed to product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without

notice.

DCN No. ____________

M2C Advanced 682.98769.00 • 8/24/18 iii

Shipping Info

Unpacking and Inspection

You should inspect your equipment for possible shipping damage.

Thoroughly check the equipment for any damage that might have occurred in transit, such as

broken or loose wiring and components, loose hardware and mounting screws, etc.

In the Event of Shipping Damage

According to the contract terms and conditions of the Carrier, the responsibility of the

Shipper ends at the time and place of shipment.

Notify the transportation company’s local agent if you discover damage.

Hold the damaged goods and packing material for the examining agent’s inspection. Do not

return any goods before the transportation company’s inspection and authorization.

File a claim with the transportation company. Substantiate the claim by referring to the

agent’s report. A certified copy of our invoice is available upon request. The original Bill of

Lading is attached to our original invoice. If the shipment was prepaid, write us for a

receipted transportation bill.

Advise customer service regarding your wish for assistance and to obtain an RMA (return

material authorization) number.

If the Shipment is Not Complete

Check the packing list as back-ordered items are noted on the packing list. You should have:

 Machine

 Bill of lading

 Packing list

 Operating and Installation packet

 Electrical schematic and panel layout drawings

 Component instruction manuals

Re-inspect the container and packing material to see if you missed any smaller items during

unpacking.

If the Shipment is Not Correct

If the shipment is not what you ordered, please contact customer service at 262.641.8600.

Have the order number and item number ready. Hold the items until you receive shipping

instructions.

Returns

Do not return any damaged or incorrect items until you receive shipping instructions from the

shipping department.

M2C Advanced 682.98769.00 • 8/24/18 iv

Table of Contents

CHAPTER 1: SAFETY ................................................................ 7

1-1 How to Use This Manual ............................................................................................ 7

Safety Symbols Used in this Manual ................................................................... 7

1-2 General Safety Regulations ....................................................................................... 8

1-3 Responsibility ............................................................................................................ 8

1-4 Warnings and Precautions ......................................................................................... 9

CHAPTER 2: FUNCTIONAL DESCRIPTION ........................... 11

2-1 Models Covered in This Manual ............................................................................... 11

2-2 General Description ................................................................................................. 11

2-3 Typical Features and Components .......................................................................... 11

2-4 Safety Features ....................................................................................................... 11

2-5 Panel Layout and Keypad ........................................................................................ 12

LED Indicator Lights ............................................................................................12

LCD Display........................................................................................................12

LCD Messages .....................................................................................................12

Keypad ...............................................................................................................13

2-6 Menu Structure ............................................................................................................. 15

Primary Menu ......................................................................................................15

Secondary Menu ...................................................................................................16

Secure Menu ........................................................................................................16

2-7 Passwords and Security ................................................................................................. 16

CHAPTER 3: INSTALLATION .................................................. 17

3-1 Electrical Connections ............................................................................................. 17

3-2 Making Electrical Connections ................................................................................. 17

3-3 Location ................................................................................................................... 17

CHAPTER 4: OPERATION ....................................................... 18

4-1 Turning the Power On .............................................................................................. 18

4-2 Starting and Stopping Water TCU’s ......................................................................... 18

Starting the Unit (Local) ........................................................................................18

Stopping the Unit .................................................................................................18

4-3

Starting and Stopping Hot Oil

TCUs

............................................................................. 19

Starting the Unit (Local) ........................................................................................19

Stopping the Unit .................................................................................................19

Starting the Unit (Remote) .....................................................................................20

4-4 Tuning ..................................................................................................................... 20

Manual Tuning (Zeigler-Nichols PID Method) .........................................................21

4-5 Selecting a Local Probe ........................................................................................... 21

Using a Remote Input Probe for Monitoring .............................................................21

4-6 Setting Up Cascade Control .................................................................................... 22

V1.09C-V2.01 Cascade Set-up ................................................................................22

4-7 Adjusting the Automatic Venting Timer .................................................................... 23

4-8 Using Crash Control ................................................................................................ 23

M2C Advanced 682.98769.00 • 8/24/18 v

CHAPTER 5: ADVANCED OPERATION ................................. 25

5-1 Using the Analog Remote Input ..................................................................................... 25

5-2 Retransmission Analog Signal ....................................................................................... 26

Setting the Analog Signal Source to FLOW .............................................................27

Using Analog Output for Heating and Cooling .........................................................27

5-3 Using the Flow Monitor ................................................................................................ 28

5-4 Programming the

Alarms

............................................................................................... 29

Temperature ........................................................................................................29

Flow Alarm .........................................................................................................30

Open Sensor ........................................................................................................30

Low Pressure .......................................................................................................30

Low Fluid Level Alarm .........................................................................................31

High Fluid Level Alarm ........................................................................................31

Pump Failure Alarm ..............................................................................................31

Safety Thermostat Alarm .......................................................................................31

Welded Contactor Alarm .......................................................................................31

5-5 Using the Second Setpoint Function................................................................................ 32

5-6 Using the Remote Start Function .................................................................................... 32

5-7 Changing the Temperature Display Units ........................................................................ 32

5-8 Setting the Temperature Display

Precision

....................................................................... 32

5-9 Using the Elapsed Time

Meter

....................................................................................... 33

5-10 Programming Ramp/Soak ............................................................................................. 34

Starting Ramp/Soak Programming: .........................................................................35

Programming the Ramp/Soak Segments: ..................................................................35

Finishing the Ramp/Soak Programming: .................................................................35

Controlling Ramp/Soak .........................................................................................36

Monitoring Ramp/Soak .........................................................................................36

5-11 Setting the Approach Rate ............................................................................................. 36

5-12 Level Input Operation (Water Units) .............................................................................. 37

5-13 Adjusting the LCD Display Contrast .............................................................................. 37

5-14 Adjusting the Auto Shutdown Temperature Setpoint ......................................................... 37

5-15 Calibrating the T/C, RTD, and V

Inputs

.......................................................................... 38

Calibrating the Thermocouple Input (T/C) ...............................................................39

Calibrating the RTD Input .....................................................................................40

Calibrating the Analog Input (V) ............................................................................40

5-16 Accessing the Debug

........................................................................................... 41

5-17 Reloading Factory

Defaults

........................................................................................... 42

5-18 Serial Communications Operation .................................................................................. 43

Baud Rate and Data Format ...................................................................................43

Protocols .............................................................................................................43

SPI Protocol ........................................................................................................47

Commands Descriptions .......................................................................................47

CHAPTER 6: TROUBLESHOOTING ........................................ 49

6-1 Introduction .............................................................................................................. 49

6-2 Operating Mode and Error Display Messages ................................................................... 50

CHAPTER 7: APPENDIX .......................................................... 51

7-1 Customer Satisfaction Warranty Program ................................................................ 51

M2C Advanced 682.98769.00 • 8/24/18 vi

7-2 Electrical Specifications ........................................................................................... 61

Temperature Sensor Inputs ....................................................................................61

Flow Sensor Inputs ...............................................................................................62

System Inputs ......................................................................................................62

Optional Analog Output Modules ...........................................................................62

7-3 Drawings and Diagrams........................................................................................... 62

7-4 Technical Assistance ............................................................................................... 69

M2C Advanced 682.98769.00 • 8/24/18 7

Chapter 1: Safety

1-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your

machine. The purpose is to assist you in applying efficient, proven techniques that enhance

equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be

undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and safety

features. Additional sections within the manual provide instructions for installation, pre-

operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup

of the machine. We can also provide the assistance of a factory-trained technician to help

train your operator(s) for a nominal charge. This section includes instructions, checks, and

adjustments that should be followed before commencing with operation of the machine.

These instructions are intended to supplement standard shop procedures performed at shift,

daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in

addition to information for operating the machine safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and

disassembly instructions for those areas of the equipment requiring service. Preventive

maintenance sections are included to ensure that your machine provides excellent, long

service.

The Troubleshooting chapter serves as a guide for identification of most common problems.

Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, parts lists, and

available options. A spare parts list with part numbers specific to your machine is provided

with your shipping paperwork package. Refer to this section for a listing of spare parts for

purchase. Have your serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards.

Obey all safety messages that follow these symbols to avoid possible injury or death.

DANGER! DANGER indicates an imminently hazardous situation that, if not avoided,

will result in death or serious injury.

WARNING! WARNING indicates a potentially hazardous situation or practice that, if

not avoided, could result in death or serious injury.

Caution! CAUTION indicates a potentially hazardous situation or practice that, if

not avoided, may result in minor or moderate injury or in property damage.

M2C Advanced 682.98769.00 • 8/24/18 8

1-2 General Safety Regulations

These regulations should be read, understood and periodically reviewed by all personnel

involved in any way with this machine.

Never operate or remove any machine components that are secured by mechanical fasteners

unless the motor is electrically locked out and all moving parts are motionless.

Do not circumvent the safety interlocks.

Extreme care should be taken to see that all bolts are properly tightened at all times during the

operation of the machine.

1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard

operating conditions and when recommended instructions are followed in the maintenance

and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as

described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its

vicinity.

Become familiar with materials, inspection, speed limitations, guard maintenance, and total

user responsibility while using or servicing the equipment.

Each individual must take responsibility for observing the prescribed safety rules as outlined.

All caution, warning and danger signs must be observed and obeyed. Any actual or potential

dangerous conditions must be reported to your immediate supervisor.

M2C Advanced 682.98769.00 • 8/24/18 9

Figure 1: Safety Tags and Warning Labels

Hazard Alert

Symbol

Description/Explanation Preventative Maintenance

Electricity Hazard. The controller operates

on single phase power and the electrical

enclosure is supplied with 3-phase electrical

power. Ensure that the 3 phase power to the

unit is turned off before working on the

controller.

Every six months inspect all electrical

connections for secure attachment.

For further information see the

Maintenance Chapter in this manual

Mandatory

Symbol

Description/Explanation

Read Operators Manual. This equipment must be operated and maintained by

properly trained personnel. The information contained within this manual must be

read and understood prior to operating this equipment.

Lock Out. The TCU is operated with 3-phase electrical power. Therefore, when

performing any maintenance operations we recommend following the local standards

for performing a lock-out/tag-out procedure.

1-4 Warnings and Precautions

Our machines are designed to provide safe and reliable operation when installed and operated

within design specifications, and follow national and local safety codes.

To avoid possible personal injury or equipment damage when installing, operating, or

maintaining this machine, use good judgment and follow these safe practices:

 LEARN AND OBEY your company’s safety policy regarding mechanical and

electrical equipment.

 EQUIPMENT LOCATION: Adequate area for routine maintenance should be

provided in order to open the machine for service. Proper service area clearances also

should allow people who are working on the machine to be clearly visible to others,

thereby reducing the potential safety hazards.

 SAFE HOUSEKEEPING: The work area must be kept clean and uncluttered during

periods of operation or maintenance. No hand tools or other metal objects should be

left on or around the machine.

 NEVER attempt to operate the machine unless it is fully assembled with all guards

and interlocks in place and functional.

 OBSERVE all danger, warning, caution and safety labels on the equipment.

 Upon completion of any machine maintenance, be certain ALL SAFETY GUARDS

AND COVERS are securely and properly fastened prior to resuming machine

operation. All fasteners must be in place and properly tightened. ANY

SHORTCUTS MAY RESULT IN INJURY TO PERSONNEL OR DAMAGE

TO EQUIPMENT.

 ELECTRICAL GROUNDING: All electrical equipment on the machine must be

grounded in accordance to all local codes and Article 250 of the National Electric

Code.

M2C Advanced 682.98769.00 • 8/24/18 10

 ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the

machine before performing any service.

 SAFETY INTERLOCKS MUST NOT BE BYPASSED. The mechanical and

electrical safety interlocks ensure the safety of personnel. They should never be

tampered with or removed for ANY reason. They should be checked frequently by a

qualified mechanic for proper operation.

 NEVER modify the machine configuration or any individual component without

written notice from the factory.

We have long recognized the importance of safety and have designed and manufactured our

equipment with operator safety as a prime consideration. We expect you, as a user, to abide

by the foregoing recommendations in order to make operator safety a reality.

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