ACS S10 Series Bedienungsanleitung

S10 SCREENLESS GRANULATOR

OPE

OPERATION AND INSTRUCTIONAL MANUAL

S10-X/X

Part Number: 882.120 8.00EN

Revision: 0 -01-2019

Revision: A

Introduction

Thank you for purchasing our Low-Speed Type Grinder. Please read this manual carefully for proper and safe operation.

This instruction manual constitutes a warranty, so please keep this manual carefully nearby after you’ve read it.

1. Warranty Period

If any defect is found in our equipment under normal operating conditions, and we determine it to be a defective,

we will repair it or replace the parts free of charge within the following period and terms:

1) The warranty term of the product is 12 months after the initial operation, but shall not exceed 15 months after

the date of shipment of the product.

2) The warranty period for any parts replaced for repair shall be three (3) months from the

date of repair.

2. Scope

This warranty shall be limited to repair of our equipment or replacement of its parts, and shall not cover any products

manufactured by means of our equipment and defects in manufacturing such products.

3. Exceptions

This warranty shall not apply to the following defects:

1) Defects caused by modifications or repairs made by any party other than our company;

2) Defects resulting from natural disasters such as earthquakes, typhoons and floods, accidents and fires;

3) Defects resulting from use exceeding limitations in the specifications set forth in the instruction manuals or

catalogs;

4) Defects resulting from non-performance of maintenance and inspection by not observing manual instructions.

5) Defects in the equipment caused by outside factors such as peeling of coating caused by generated gases and

malfunctions due to electrical noise;

6) Defects resulting from non-use of genuine parts (oil, medium, filters, etc.)

7) Consumables (hoses, filters, packings, O-rings, etc.).

4. In cases when the warranty period has expired

We may make repairs at costs, upon request, if the performance of our equipment can be maintained by such repairs.

5. Parts supplying period

As an approximate standard, service parts for our equipment can be supplied for eight (8) years after the equipment

is discontinued. However, some parts may be supplied even after the period elapses. So, please make an inquiry to

our service department about the availability of service-parts.

Contents

Since the items marked with are especially

important, carefully read and understand these

items before using the product.

Introduction

Contents..................................................................

Ⅰ-Ⅲ

Chapter1

For Your Safety peration

1.Precaution headings and their meanings..................................1

2. Precautions for safety operation .............................................2

3. About labels ...........................................................................5

Chapter 2 Precautions for peration

1. Precautions for the operator..................................................10

2. Precautions for movement and installation ...........................10

3. Precautions for preparations for operation ............................10

4. Precautions for operating...................................................... 11

5. Precautions for maintenance and replacement items.............12

Chapter 3． Name of each part

1. General Pictures ...................................................................13

2. Control box ..........................................................................14

Chapter 4． Installation ...............................................................................15

Chapter 5． Preparation for operation

1. Internal inspection................................................................18

2. Check each unit condition ....................................................19

Chapter 6．peration.................................................................................20

Chapter 7．Maintenance & Cleaning

1. Daily maintenance checks and cleaning...............................21

2. Maintenance checks every 3 months....................................24

3. Maintenance checks every 6 months....................................25

Contents

III

4.Maintenance checks before long storage and for

operation resumption ...........................................................25

5. Motor grease........................................................................25

6. Replacement points and assembly for cutters and bearings..26

Chapter 8．Troubleshooting & Remedies ..................................................34

Chapter 9．Parts List

1. Machinery parts list .............................................................38

2. Electrical parts list ...............................................................39

Chapter 10． Specifications ...........................................................................41

Chapter 11． General drawings ......................................................................42

Chapter 12． Electrical circuit diagram..........................................................43

Chapter 13． Appendix ..................................................................................45

1. Customer Satisfaction Warranty Program.............................45

2. Technical Assistance............................................................46

Chapter 1 For Your Safety Operation

S10 Screenless Granulator 882.12058.00 05-01-2019 1

his chapter describes precautions for operation, maintenance

inspection and repair, identification of headings of precautions and labels

affixed to the product for using this product correctly and safely.

WARNING

When performing operation and maintenance inspections of this unit, be

sure to follow the safety precautions described in this manual.

We shall assume no liability for any injury or accident caused by failing

to follow these precautions.

1. Precaution headings and their meanings

In this manual, indications are classified according to the degree of danger, as follows:

Heading Meaning

DANGER

This heading is used for cases where there is a possibility that

mishandling will lead to the user's death, and precautions to avoid

any such occurrence are described below the heading.

WARNING

This heading is used for cases where there is a possibility that

mishandling will lead to the user suffering a serious injury, and

precautions to avoid any such occurrence are described below the

heading.

CAUTION

This heading is used for cases where there is a possibility that

mishandling will lead to the user suffering a slight injury or

damage to the product, and precautions to avoid any such

occurrence are described below the heading.

NOTE

perating procedures and explanations requiring special attention

and emphasized information are described below this heading.

This mark is used for handling procedures requiring special

attention.

※

This mark is used for exceptional conditions and notes in figures

and tables.

Chapter 1 For Your Safety Operation

S10 Screenless Granulator 882.12058.00 05-01-2019 2

2. Precautions for safety operation

These are general attention items for using this product safely.

WARNING

Rules must be followed

Illustration and Explanation

Sprue runners

exceeding the specified

size cannot be ground.

Sprue

runner

overall

dimensions

W mm 150 250

350 450

D mm 240 240 240 240

H mm 120 120 120 120

ΦDia.

mm 7 7 7 7

Machine model 1/2 2/3 3/4 4/5

Any materials or objects

other than

plastic runners cannot be ground.

e.g.

：

Molding rejects, mold cleaning material cannot be ground.

Sprue runners cannot be fed in

large

quantities.

e.g.

：

This is strongly forbidden when

fed manually or sprue

runners may pile up inside of the hopper, or inside the

cutting

chamber.

Machine cannot be started

with

material already inside

the cutting

chamber.

For whatever causes the machine to

stop, if you want to restart

it, you must clean and clear the inside of the

cutting chamber

and hopper. If ignored, this may burn out the motor and motor-

starter.

If the machine stops due to the

motor

starter overload-

protection, immediate

resetting the thermal protector- or

starting the motor by force,

are

prohibited.

You can't start the machine unless you clean and clear inside of

the cutting chamber and hopper and wait 5 minutes

for a thermal

device to cool; otherwise, non-observance of this may result in

the motor and motor-starter being burned out.

Keep the label on the

thermal protector

legible,

and adjusting the amperage

dial at will, is forbidden.

）

Amperage-value adjustments at will severely affects the

normal function of the motor.

）

Man-made damage to any labels is outside the scope of the

warranty

，

and we are not responsible for any consequences

that occur.

Using a metal tool as a lever for

jammed cutters is prohibited.

Metal levers or wedges will cause cutter damage.

Running the gear motor in reverse

not allowed.

）

Electric current value increases, and the motor burns out.

）

Plastic pellets will be cut in flakes, affecting its use.

Crushed material must be removed

from the material bin.

If material that was crushed gets piled up, it will impair internal

parts of the cutting chamber and over-stress the motor.

Chapter 1 For Your Safety Operation

S10 Screenless Granulator 882.12058.00 05-01-2019 3

A motor that has burned out must be

repaired by an authorized after-service

repairman .

Any motor replacement should be performed by authorized

personnel only.

Working Environment.

Please use this equipment in environments with temperatures

above 32° F and below 104° F, as well as a humidity-range from

２５

８５％

Please entrust only experienced

electrical personnel of your company

with inspections, and replacement

work.

Because any person attempting to repair the unit without enough

(knowledge of) electrical / mechanical ability will result in

breakdown or dangerous conditions

Please do not use this equ

ipment in

places with flammables, explosives or

steam.

It is very dangerous to run this machine in that environment.

Never modify

or alter this machine

without our recognition and approval.

We are not responsible for any accidents resulting

from

modifications or altering of this equipment.

Maintenance, inspections or

component-replacements must be

carried out ONLY after stopping the

machine and cutting off the power

supply.

Never work on live circuits to avoid human injury, electrical-

shock, or death.

Pleas use common sense and unplug the unit

first.

・Maintenance

Maintenance worker:

Do not check or replace except by an employee who has expert knowledge about

the product, because operation includes the possibility of failure or danger.

When using a crane in a case to replace a gear motor, a qualified person should

observe necessary safety rules such as occupational health and safety regulations

and all local electric facility technical standards.

Clothing & PPE:

Avoid clothing which is easily caught (long sleeves / ties, etc.), and wear safety

shoes.

Wear thick gloves which protect your hands from being cut to prevent injuries

when it is necessary to handle the cutters.

Wear dustproof glasses and a mask because powdered dust scatters in the air

when cleaning using a compressed-air gun.

Request for maintenance and repairs:

Please contact your nearest Service division, when you require maintenance or

repairs.

Chapter 1 For Your Safety Operation

S10 Screenless Granulator 882.12058.00 05-01-2019 4

CAUTION

1) When disposing of products and parts

When disposing of parts or products, obey the local codes of the applicable

state and county, for used products and parts.

2) Power supply

Please use the exact power supply-voltage and Hertz-frequency according to

the unit-specifications, and confirm a reliable ground connection is applied.

3) Routine checks

●

Replacement parts

The components in the machine and the parts have durable years basically.

Particularly, check the cutters (Small-rotating cutters, Large- rotating cutters,

Fixed cutters, fixed-crashing cutters, scrapers, etc.) in the granulator that are the

come in contact with the crushed material and the casing main unit, once a week.

Also, check for chipping / abrasions when cleaning (before operation, and so

on). Then, before replacing parts, consult with our service team when needed.

●

Regular disassembly, cleaning

To use this equipment for the long term, it is recommended regular disassembly,

for yearly cleaning.

(Disassemble for cleaning and parts replace of the transmission / roller

bearings, etc.) Please inquire to our nearest service division about these needs.

NOTE

1) Cleaning

Do not clean painted surfaces and resin parts (hopper sight glass, window for

checking door opening/closing on driven side) with petroleum-based solvents.

Cleaning with oil-based, thinners, or polishing powder will compromise the

surface. If the labels become dirty, wipe with a soft cloth that has been soaked in

water or hot water under 85 F / 40°C, and wrung out well.

2) Items out of the scope of warranty

Consumables in 3-7 of the introduction chapter- cutters (small rotating cutters,

large rotating cutters, fixed cutters, fixed rough cutters, scrapers, etc.) in the

granulator after use, and wear judged to be normal in the casing of the main body-

for which contact-materials are to be cut- are excluded from the warranty.

Further, any rust on / in the machine after delivery is also excluded from warranty.

Furthermore, damage to the cutters in the granulator caused by mistakenly

feeding foreign matter is also excluded from warranty coverage.

Chapter 1 For Your Safety Operation

S10 Screenless Granulator 882.12058.00 05-01-2019 5

3. About labels

Labels are attached to this product at positions where attention is

required by the degree of danger. Before starting operation be sure to

fully understand the instructions with the WARNINGs and CAU IONs.

Maintenance of labels

●

Keep labels legible until you dispose of this unit.

●

If labels become dirty, wipe with a soft cloth that has been soaked in water or hot water

under 104° F / 40°C and well wrung out. Do not use petroleum-based solvents and thinners,

at any time.

Contents of labels

Caution on cutting hands and fingers

1. Pay attention to feed hopper parts during operation

2. Pay attention to the lower part of the granulator

during the operation.

The rotating cutters of the granulator rotate at

high speed.

Do not insert hands inside the feed hopper

and the lower part of the granulator during

operation.

The rotating cutters are sharp. Do not touch

cutters during a stop as well.

Please run the machine after tightening up

the following fastening parts (※)

※ the rotating lock

at the back of the hopper

switch pivot

Make sure to fasten the fastened areas before

starting the machine. If not fastened, and it

becomes loose while running, it will fall down

and be fully open.

nce the hopper is open, the limit switch breaks

contact. At that moment, the machine seems to

stop, but the rotating cutter will rotate for about

half-round because of inertia.

Such a situation is very dangerous, so the

fastening part need to be fastened well, while

running.

The fastened areas can

only be loosened when

the machine is completely stopped.

Even when the machine is stopped , the rotating

cutters are still very sharp. Please pay attention,

and do not to touch them carelessly.

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