ACV HeatMaster 100 N Bedienungsanleitung

SERVICE INTERVALS

ACV recommends that boilers should be serviced at least once a year.

The burner must be serviced and tested by a competent engineer.

If a boiler is subject to heavy use, it may require servicing more than

once a year - consult ACV for advice.

SERVICING THE BOILER

1. Turn OFF the on/off switch on the boiler control panel and isolate

external electrical supply.

2. Turn off the gas or oil supply to the boiler.

3. Remove the flue to gain access to the top of the boiler.

4. Remove the casing top panel and lift off the flue reduction collar

by undoing the fastening bolts.

5. Remove the turbulators from the flue pipes for cleaning.

6. Unscrew the burner chamber plate and remove the burner.

7. Brush the flue pipes .

8. Clean the burner chamber and the burner.

9. Re-assemble turbulators, flue reduction collar and flue, checking

that the gasket on the flue reduction collar is in good condition.

Replace gasket if necessary.

MAINTENANCE

Casing top panel

Chimney flue

Flue reduction collar

Burner chamber

Burner chamber plate Flue pipe and turbulators

MAINTENANCE

SERVICING THE SAFETY DEVICES

- Check that all thermostats and safety devices are working properly.

- Test the safety valves on the central heating and hot water circuits.

SERVICING THE BURNER

Oil burner

-Check and if necessary clean the main filter on the oil line.

-Check the alignment of the nozzle: check, clean or change the

nozzle and its filter, check that the electrodes and flame holder

are clean and correctly adjusted.

-Reassemble and check that the safety components are working

properly.

-Set the combustion parameters.

-Check the combustion (CO2, CO and burner pressure) and record

the values and any remarks in the Service Record on page 24.

Gas burner

-Check that the insulation and gasket on the burner chamber plate

are in good condition - replace if necessary.

-Check and clean the burner and electrodes.Replace electrodes if

necessary (under normal use once a year).

-Check that the safety components are working properly.

-Check the combustion (CO2, CO and gas pressure) and record

the values and any remarks in the Service Record on page 24.

DRAINING THE BOILER

Water flowing out of the drain cock may be

extremely hot and could cause severe scalding.

Keep people away from discharges of hot

water.

Draining the heating circuit

1. Turn OFF the on/off switch on the boiler control panel, isolate

external electrical supply, and turn off the gas or oil supply to the

boiler.

2. Close the isolating valves (4).

3. Connect a hose to the drain cock (7).

4. Open the drain cock to drain the primary circuit.

Draining the hot water circuit

1. Turn OFF the on/off switch on the boiler control panel, isolate

external electrical supply, and turn off the gas or oil supply to the

boiler.

2. Release the pressure in the heating circuit until the pressure

gauge indicates zero bar.

3. Close stop cock (1) and turn off tap (8).

4. Open valve (9) then valve (10) (first 9 then 10).

5. Let the water empty into the drain.

For the tank to be emptied, valve (9) must be situated

at ground level.

SPARE PARTS

Plese refer to the specific document available from ACV or your

distributor.

123

USER GUIDE

USING THE BOILER

Your system should be serviced at least once a year

by a qualified engineer.

If the boiler is subject to heavy use, it may require

servicing more than once a year - consult your service

engineer for advice.

Starting the burner:

In normal operation, the burner starts automatically

whenever the boiler temperature falls below the set

temperature.

Understanding the control panel

There are no user parts inside the control panel.

1. On/Off switch

This turns the HeatMaster on or off.

2. Control thermostat - 60 to 90 °C

When using the HeatMaster as a hot water generator only, the

temperature can be set between 60 °C and 90 °C.

If the HeatMaster is used for both hot water and central heating, the

control thermostat would normally be set at 80 °C to achieve optimum

operating conditions.

3. Summer/Winter switch

This turns the heating pump (if fitted) on or off.

4. Manual reset high limit thermostat

If the boiler temperature exceeds 103 °C this safety device will

activate and the high temperature indicator will light up. To reset -

first allow the boiler to cool to below 60 °C, unscrew the cap and

press the reset button using a pencil or similar pointed device,

replace the cap. If the fault persists, turn the boiler off and call an

engineer.

5.Time clock

This allows the HeatMaster to be timed on and off and operates on

a 24 hour sequence. Around the outside of the clock there are a

number of white tabs, these allow 15 minute switching periods. To

set the time clock simply push outwards the number of tabs required

for ON period.

Remember: TAB IN = HeatMaster OFF

TAB OUT = HeatMaster ON

6.Temperature and pressure gauge

This gauge indicates both the temperature of the HeatMaster and

the pressure within the primary circuit.

The temperature should not exceed 90 °C - if it does, switch the

boiler off and check the thermostat setting. If the fault persists, call

an engineer.

The pressure should not fall below 1bar, if it does the please see the

'Heating System Pressure' paragraph later in this section.

7. Low primary water pressure indicator

If this indicator lights up, the primary circuit of the HeatMaster requires

topping up with water. Please see the 'Heating System Pressure'

paragraph later in this section.

Control panel HeatMaster 60 N

Manual reset high

limit thermostat

Burner

lockout

indicator

Combined temperature

and pressure gauge

Time clock

Control

thermostat ON / OFF

switch

Primary circuit low

water pressure

indicator

High limit cutoff

indicator Summer / Winter switch

bar

GRASSLINGRASSLIN

Servicing socket

(230 V ˜ 50 Hz)

Fuse

Control thermostat

Relay base

Time clock

Combined temperature

and pressure gauge

Thermal reset high

limit thermostat

ON / OFF switch

Manual reset high

limit thermostat

Primary circuit low

water pressure indicator

Mains power

electrical connection

(multi-pin plug)

Control panel HeatMaster 150 Jumbo

Manual reset high

limit thermostat

Burner

lockout

indicator

Combined temperature

and pressure gauge

Time clock

Control

thermostat ON / OFF

switch

Primary circuit low

water pressure

indicator

Summer / Winter switch

High limit cutoff

indicator

Control panel HeatMaster 70 N and HeatMaster 100 N

HeatMaster 150 Jumbo

USER GUIDE

Heating system pressure

From time to time you may need to top up the heating

system pressure.This pressure is indicated by the combined

temperature and pressure gauge on the boiler control

panel.

The minimum pressure when the boiler is cold should be

1 bar.The precise operating pressure required depends on

the height of the building, and your installer will have

informed you of this value at the time of installation (see

Commissioning Section - Filling the hot water and heating circuits).

If the pressure falls below 1 bar, the boiler water pressure

switch will turn the boiler off until pressure is restored.

To re-pressurise, the system needs to be topped up with

water.

First, switch the boiler OFF on the on/off switch and isolate

the external electrical supply. Then remove the casing top

front panel by pulling it forward. The filling valves “A” and

“B” can now be seen. Open both valves and allow the

system to fill. When the combined temperature and

pressure gauge shows the required pressure, close both

valves. Replace the casing top front panel. Restore the

power supply and switch the boiler on.

Safety Valves

If water discharges from any of the safety valves, switch the boiler

off and call a service engineer.

HeatMaster 70 N and 100 N

HeatMaster 60 N

USER GUIDE

RESETTING THE PRESSURE JET OIL OR GAS

BURNER

• HM 60 N and HM Jumbo 150

➠the lockout indicator is situated on the burner.

• HM 70 N and 100 N

➠the lockout indicator is situated on the burner and on the

control panel.

The red warning light indicates an operating fault.Wait five minutes

before resetting the burner.To reset : press the button located on the

burner.

If the burner does not relight, call the service engineer after ensuring

that the fault is not due to a power cut or low oil in the tank.

RESETTING THE BG 2000-S PREMIX GAS BURNER

• HM 60 N BG 2000-S/60

➠the lockout indicator is situated on the burner.

• HM 70 N BG 2000-S/70 and HM 100 N BG 2000-S/100

➠the lockout indicator is situated on the burner and on the

control panel.

1. Remove the burner cover.

2. Press the red button to restart the burner.

3. If the burner lights, replace the cover.

4. If the fault persists, call a service engineer.

BURNER TROUBLESHOOTING

For all burners - please refer to the relevant servicing and

troubleshooting instructions in your burner's technical manual.

SERVICE RECORD

Date installed :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Model :

Serial number :

Heating system pressure setting :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

INSTALLATION DETAILS

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

SERVICE RECORD

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

SERVICE RECORD

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

Date serviced :

% CO2(min. load) :

% CO2(max. load) :

Gas LPG

Oil

Remarks :

❏❏

❏Name and signature :

Flue gas T° :

Efficiency :

Gas pressure :

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