ADC ADG-115 Administratorhandbuch

ADC Part No. 112133

AD-115

Installation/Operator's Manual

For replacement parts, contact the distributor from which the dryer

was purchased or

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781

Telephone: (508) 678-9000 / Fax: (508) 678-9447

e-mail: [email protected]

WARNING: For your safety the

information in this manual must be

followed to minimize the risk of fire or

explosion or to prevent property damage,

personal injury or death.

Do not store or use gasoline or other flammable

vapor and liquids in the vicinity of this or any

other appliance.

WHAT DO YOU DO IF YOU SMELL GAS

*Do not try to light any appliance.

*Do not touch any electrical switch; do not use

any phone in your building.

*Clear the room, building or area of all

occupants.

*Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

instructions.

*If you cannot reach your gas supplier, call the

fire department.

Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

AVERTISSEMENT: Assurez-vous de bien

suivre les instructions données dans cette

notice pour réduire au minimum le risque

d’incendie ou d’explosion ou pour éviter tout

dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ni

d’autres vapeurs ou liquides inflammables dans

le voisinage de cet appareil ou de tout autre

appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR

DE GAZ:

*Ne pas tenter d’allumer d’appareil.

*Ne touchez à aucun interrupteur. Ne pas

vous servir des téléphones se trouvant dans

le bâtiment où vous vous trouvez..

*Évacuez la pièce, le bâtiment ou la zone.

*Appelez immédiatement votre fournisseur de

gaz depuis un voisin. Suivez les instructions

du fournisseur.

*Si vous ne pouvez rejoindre le fournisseur

de gaz, appelez le service des incendies.

L’installation et l’entretien doivent être assurés

par un installateur ou un service d’entretien

qualifié ou par le fournisseur de gaz.

041299DMG/cms

Retain This Manual In A Safe Place For Future Reference

Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the

factory, you can FAX your order toADC at (508) 678-9447 or telephone your orders directly to the ADCPartsDepartmentat

(508) 678-9000. Please specify the dryermodelnumber andserialnumberin addition to thedescription andpartnumber,so

that your order is processed accurately and promptly.

DATE OF PURCHASE MODEL NO.

DISTRIBUTORS NAME

Serial Number(s)

AD-115

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions

to be followed if the user smells gas. These instructions must be posted in a

prominent location near the dryer.

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVEALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual

included with the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or

other flammable vapors or liquids

in the vicinity of this or any other

appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence

ni d’autres vapeurs ou liquides

inflammables dans le voisinage de cet

appareil ou de yout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models.

Important

For your convenience, log the following information:

IMPORTANT

YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS

SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE

REMOVEDFROMTHEMACHINETOALLOWACCESS FORCLEANING,ADJUST-

ING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational

Safety and Health Administration) STANDARDS.

CHILDREN SHOULD NOTBEALLOWED TO PLAY ON OR NEAR THE DRYER(S).

WARNING

CHILDREN SHOULD BESUPERVISED IF NEAR DRYERS IN OPERATION.

DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.

CAUTION

FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices

ever be disabled.

“Caution: Label all wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.”

«Attention: Lordesopérationsd’entretien

des commandes étiqueter tous fils avant

de les déconnecter. Toute erreur de

câblage peut étre une source de danger et

de panne.»

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panels removed. PERSONAL INJURY or FIRE COULD RESULT.

IMPORTANT

PLEASE OBSERVEALLSAFETY PRECAUTIONS displayed on the equipment and/or

specified in the installation and operator's manual included with the dryer.

Dryers mustnotbe installed or stored in an area where it will be exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN

PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

WARNING

SECTION I

IMPORTANT INFORMATION..........................................................................3

A. Receiving and Handling................................................................................. 3

B. Safety Precautions ........................................................................................ 4

SECTION II

SPECIFICATIONS AND COMPONENT IDENTIFICATION.........................6

A. Specifications (Gas and Steam)..................................................................... 6

B. Component Identification.............................................................................. 8

SECTION III

INSTALLATION PROCEDURES ....................................................................10

A. Location Requirements ............................................................................... 10

B. Unpacking and Setting Up ............................................................................11

C. Dryer Enclosure Requirements .................................................................... 13

D. Fresh Air Supply Requirements ................................................................... 14

E. Exhaust Requirements ................................................................................ 15

F. Electrical Information.................................................................................. 22

G. Gas Information ......................................................................................... 29

H. Steam Information ...................................................................................... 33

I. Preparation For Operation/Start-Up ............................................................. 37

J. Preoperational Tests.................................................................................... 38

SECTION IV

SERVICE AND PARTS INFORMATION........................................................41

A. Service....................................................................................................... 41

B. Parts .......................................................................................................... 41

TableofContents

SECTION V

WARRANTY INFORMATION.........................................................................42

A. Returning Warranty Cards ........................................................................... 42

B. Parts .......................................................................................................... 42

SECTION VI

ROUTINE MAINTENANCE ............................................................................44

A. Cleaning ..................................................................................................... 44

B. Adjustments ............................................................................................... 46

C. Lubrication................................................................................................. 46

SECTION VII

DATA LABEL LOCATION AND INFORMATION.........................................47

SECTION VIII

PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT

COMPONENTS ................................................................................................53

SECTION I

IMPORTANT INFORMATION

A. RECEIVING and HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover

(or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and

wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect

further before delivering carrier leaves.

Dryers damaged in shipment:

1. ALL dryers should be inspected upon receipt and before they are signed for.

2. If there is suspected damage or actual damage, the trucker's receipt should be so noted.

3. If the dryer is damaged beyond repair, it should be refused. Those dryers which were not damaged in a

damaged shipment should be accepted, but the number received and the number refused must be noted

on the receipt.

4. If you determine that the dryer was damaged after the trucker has left your location, you should call the

delivering carrier's freight terminal immediately and file a claim. The freight company considers this

concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult

when more than a day or two passes after the freight was delivered. It is your responsibility to file freight

claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.

ADC assumes no responsibility for freight claims or damages.

6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at

(508) 678-9000.

IMPORTANT:The dryer must be transported and handled in an upright position at all times.

B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manual must be followed to minimize the risk of

fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING:The dryer must never be operated with any of the back guards, outer tops, or

service panels removed. PERSONAL INJURY or FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event

the user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS...

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALL occupants.

e. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryers must be exhausted to the outdoors.

6. Although ADC produces a very versatile machine, there are some articles that, due to fabric composition

or cleaning method, should not be dried in it.

WARNING:Dry only water-washed fabrics. DO NOT dry articles spotted or washed in dry

cleaning solvents, a combustible detergent, or "all purpose" cleaner.

EXPLOSION COULD RESULT.

WARNING:DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,

and wax. EXPLOSION COULD RESULT.

WARNING:DO NOT dry mop heads. Contamination by wax or flammable solvents will create a

fire hazard.

WARNING:DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or

similarly textured rubber materials. Drying in a heated basket (tumbler) may damage

plastics or rubber and also may be a fire hazard.

7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust

duct work, and inside the dryer. The frequency of inspection and cleaning can best be determined from

experience at each location.

WARNING:THE COLLECTION OF LINT IN THE BURNER AREA and EXHAUST

DUCT WORK CAN CREATE APOTENTIAL FIRE HAZARD.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electric Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the CANADIAN

ELECTRICAL CODES PARTS 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE:Failure to do so will VOID THE WARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint door switch, heat safety circuit ever

be disabled.

WARNING:PERSONAL INJURY or FIRE COULD RESULT.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING:Articles left in the dryer after the drying and cooling cycles have been completed can

create a fire hazard.

12. DO NOT operate steam dryers with more than 125 PSI steam pressure. Excessive steam pressure can

damage steam coil or harm personnel.

13. Replace leaking flexible hoses or other steam fixtures immediately. DO NOT operate the dryer with leaking

flexible hoses. PERSONAL INJURY MAY RESULT.

14. READ and FOLLOWALLCAUTIONandDIRECTIONLABELSATTACHEDTOTHEDRYER.

WARNING:YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and

THE GAS SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED

FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per

OSHA (Occupational Safety and Health Administration) STANDARDS.

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION

A. SPECIFICATIONS

IMPORTANT:Steam dryers must be provided with a clean, dry, regulated 80 PSI (+/-10 PSI) air

supply.

NOTE:ADCreserves the right to make changes in specifications at any time, without notice or

obligation.

Gas

Electric

Steam

*Refer to theElectrical Service Specification chart on page 23fordetailed

electrical information.

** Refer to the Electrical Service Specification chart on page 24 (60 Kw

oven), page 25 (72 Kw oven), and page 26 (80 Kw oven) for detailed

electrical information.

Maximum Capacity (Dry Weight) 115 lbs. 52.2 kg

Basket Diameter 42" 106.7 cm

Basket Depth 42" 106.7 cm

Basket Motor 3/4 HP .560 kw

Blower Motor 3 HP 2.238 kw

Door Opening (Diameter) 31-3/8" 79.7 cm

Basket Volume 33.7 cu. ft. .98 cu. m.

Dryers Per 20' / 40' Container 4/8

Dryers Per 45' / 48' Truck 9/10

Voltage Available* 208-460v 3ø 3,4w 50/60 Hz

Heat Input 343,000 Btu/hr 86,436 kcal/hr

Approx. Weight (Uncrated) 1,300 lb 591 kg

Approx. Weight (Crated) 1,500lb 682 kg

Airflow 2,100 cfm 59.4 cmm

Inlet Size 1" 2.54 cm

Voltage Available** 208-460v 3ø 3,4w 50/60 Hz

Oven Size

kw Btu/hr kcal/hr Airflow

60 205,000 51,620 1,700 cfm 48.5 cmm

72 246,000 61,944 2,100 cfm 59.5 cmm

80 273,300 68,827 2,420 cfm 68.5 cmm

Voltage Available* 208-460v 3ø 3,4w 50/60 Hz

Approx. Weight (Uncrated) 1650 lbs. 748.4 kg

Approx. Weight (Crated) 1,875 lbs. 850.5 kg

Heat Input 12 Bhp

Steam Consumption 410 lbs/hr 186.3 kg/hr

Airflow 2,700 cfm 76.46 cmm

Inlet Size 1-1/4" 3.18 cm

80 PSI Compressed Air 1/8" F.P.T. .318 cm

Shaded area are stated in metric equivalents

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