Advance acoustic ATS 250 Bedienungsanleitung

ATS250 - Operator Manual

Operating Controls

ATS 250

Operating Controls ........................................................................................................................

Safety Notes .....................................................................................................................................

Product Specication ...................................................................................................................

Intended Use ....................................................................................................................................

Introduction ......................................................................................................................................

Delivered Items ................................................................................................................................

Electrical Safety ................................................................................................................................

Using the Equipment .....................................................................................................................

Data Log Memory ............................................................................................................................

Manual Welding .............................................................................................................................

Fusamatic Welding .......................................................................................................................

Bar Code Welding .........................................................................................................................

Fusion Operator Badge ..............................................................................................................

GPS Location .................................................................................................................................

Extreme Low Temperature Operation .................................................................................

Downloading the Weld Memory .............................................................................................

Upgrading the Operating Software .......................................................................................

Set Up Options ..............................................................................................................................

Information .....................................................................................................................................

Fault Finding ...................................................................................................................................

Maintenance ..................................................................................................................................

Disposal ............................................................................................................................................

Calibration and Warranty ...........................................................................................................

Declaration of Conformity ........................................................................................................

Service and Repair.........................................................................................................................

Quick Start Guide ..........................................................................................................................

ATS 250

Operating manual

ATS250 - Operator Manual

ATS 250

• Prepare the pipe and tting according to the manufacturer’s specication.

• Unwind all cables from the welding unit.

• Connect the supply cable to the correct voltage and switch it on.

• The unit will power up and show “Connect Fitting”.

• Connect the welding cable to the tting.

• Read the bar code on the tting or enter a time.

• Press the Start button.

• The time will count down to zero as the tting is being welded. Any faults will be

indicated on the display.

• At the end of the weld, disconnect the welding cable to reset the unit.

Quick Start Guide

ATS250 - Operator Manual

ATS 250

Quick Start Guide ........................................................................................................................

Index .................................................................................................................................................

Operating Controls ....................................................................................................................

Safety Notes ..................................................................................................................................

Product Specication ...............................................................................................................

Intended Use ................................................................................................................................

Introduction ...................................................................................................................................

Delivered Items .............................................................................................................................

Electrical Safety.............................................................................................................................

Using the Equipment ................................................................................................................

Data Entry .......................................................................................................................................

ATS 250 MANUAL Welding........................................................................................................

ATS 250 BASIC Welding .............................................................................................................

ATS 250 EXTRA Welding ............................................................................................................

Options Menu ...............................................................................................................................

Maintenance ..................................................................................................................................

Fault Finding ...................................................................................................................................

Disposal ...........................................................................................................................................

Calibration and Warranty ...........................................................................................................

Declaration of Conformity ........................................................................................................

Service and Repair .......................................................................................................................

Index

ATS250 - Operator Manual

ATS 250

1. Welding Cable

2. Ratings Plate

3. Supply Cable

4. Buttons

5. Temperature Sensor

6. Protective Frame

7. On/O switch (on right hand side of unit)

8. Display

9. Bar code pen reader

1. Welding Cable (can be provided with optional right angle plug)

2. USB Memory Drive

3. Bar Code Scanner (Optional)

4. Bar Code Pen (Standard)

5. USB Socket

6. Welding Cable Socket

7. Protective Lid

8. Display

9. Buttons

10. Protective Frame

11. Ratings Plate

12. Supply Cable

Operating Controls

2. Ratings Plate

9. Bar Code Pen Reader

8. Display

3. Supply Cable

5. Temperature Sensor

6. Protective Frame

4. Buttons

1. Welding Cable

7. On/O Switch

ATS250 - Operator Manual

ATS 250

• RISK OF EXPLOSION! This welding unit must not be used in a gaseous

atmosphere.

• RISK OF ELECTRIC SHOCK! Do not open. No user serviceable parts

inside.

• Before using, always visually inspect the unit to see that the cables and

connectors are not worn or damaged. Replace the damaged part before

welding.

• Switch o and remove the plug from the mains before adjusting, cleaning, or

if the cables are entangled and before leaving the equipment unattended for

any period.

• To avoid damaging the unit, do not interrupt the supply voltage or disconnect

the welding cable, while the unit is welding a tting.

• Do not lift or pull the equipment by its cables.

• Do not disconnect the welding cables by pulling on them, always pull o the

connectors from the tting.

• Do not start a weld without the pipe correctly inserted into the tting.

• Do not touch the tting while welding.

• Do not weld in the rain or leave the equipment outdoors whilst it is raining.

• Weld only in daylight or in good articial light.

• The operator is responsible for accidents or hazards occurring to other people

or their property while using this equipment. Keep the work area safe!

• Keep bystanders a safe distance away from the machine while welding.

• Never allow people unfamiliar with these instructions to use the welding unit.

Safety Notes

ATS250 - Operator Manual

ATS 250

Input Power Connections

for this model:

• 110V version

• 120V version

• 320V version

Input plug for your region or

country are available

Bespoke OEM

As a bespoke OEM Original Manufacturer we can

produce this product as an OEM to suit your business

Specication details - ATS 250

Operating Modes Manual, Barcode

Welding Voltage 39.5V (8 to 48V)

Welding Current 1-60A

Welding Time 1-3000 seconds

Supply Voltage

115V ± 15% 110V

(40-60Hz)

230V ± 15% 230V

(40-60Hz)

Supply Current 1-28A (115V)

1-14A (230V)

Supply Power 3500 W

Weight 20 kg

Size 22 x 26 x 45cm

Operating Temp. -15ºC to +50ºC

Product Specication

ATS250 - Operator Manual

ATS 250

This equipment is intended to weld constant voltage electrofusion ttings suitable for low,

medium and high pressure pipe work systems.

This welding unit has been designed to comply with the International Organization for

Standardization standard ISO12176-2:2000 “Plastic pipes and ttings, equipment for fusion

jointing polyethylene systems , part 2, electrofusion”.

This manual gives instructions on the correct assembly and safe use of your welding unit. It

is important that you read these instructions carefully, and keep these instructions for the

life of the unit.

This manual does not detail the specic welding procedure for the ttings: scraping,

clamping and assembly of joints. For this information you must contact the manufacturer of

the ttings.

Carefully remove the welding unit from its packaging and check that you have the following

items:

• Welding unit.

• Bar code reading pen (not Manual unit)

When parts are missing or damaged, please contact your dealer.

Intended Use

Introduction

Delivered Items

ATS250 - Operator Manual

ATS 250

Electrical Safety

WARNING! Switch o and remove the plug from the mains before adjusting,

cleaning or if the cable is cut, damaged or entangled.

This welding unit is Class 1 and requires an earthed (grounded) connection. An earth

spike must be used with generators.

This unit is supplied in either 110 volt or 230 volt operation. Check the rating plate

on the side of the unit for the correct supply voltage.

The power source must be capable of providing 3500 Watts.

Extension cables should only be used if they comply with the H07RNF harmonized

standard. They must be tted with connectors to the BS EN 60309-2 standard. All

cables must be unwound from the reel to stop inductive heating eects. The cable

dimensions should be as follows:

It is recommended for increased electrical safety to use a Residual Current Device

(RCD) with a tripping current of not more than 30 mA. Always check your RCD every

time you use it.

The supply cable must be inspected for signs of damage before each use and the

equipment may only be used if in perfect condition. Damaged cables must be

replaced by an approved service agent.

This equipment is classied as “Portable for use on industrial applications”, and

must undergo a formal electrical safety check (Portable Appliance Test) as per local

regulations.

110V Volt operation

Up to 63mm diameter

2.5mm2 cable = 30m

Up to 180mm diameter

2.5mm2 cable = 20m

Over 180mm diameter

4.0mm2 cable = 10m

230 Volt operation

Up to 63mm diameter

1.5mm2 cable = 40m

Up to 180mm diameter

1.5mm2 cable = 25m

Over 180mm diameter

2.5mm2 cable = 20m

ATS250 - Operator Manual

ATS 250

Prepare and clamp the pipe and ttings inline with the manufacturers

recommendations. Connect the supply cable to the correct supply voltage and switch

the unit on.

The screen will show the model number and software version. It will also show the

current date and the calibration due date.

After a short pause the owner details will be shown.

The display will now show the “Connect Fitting” screen.

Connect the welding cable to the tting to begin the welding process.

Press the STOP button to enter the data logging menu (on the EXTRA unit only).

Press the OK button to enter the options menu.

The supply voltage and frequency are shown. This allows the operator to check the

quality of the power supply before welding starts.

Using the equipment

A D V A N C E W E L D I N G

A T S 2 5 0 E X T R A A . 1 . 0 2

C A L D U E : 0 9 / 1 0 / 2 0 1 0

1 0 : 3 1 1 9 / 1 0 / 2 0 0 9

P R O P E R T Y O F :

A D V A N C E W E L D I N G

TEL : 0870 6093257

FAX : 0870 7526139

C O N N E C T F I T T I N G

S T O P : D A T A L O G I N F O

O K : M E N U

S U P P L Y : 2 4 0 V 5 0 H Z

ATS250 - Operator Manual

ATS 250

Letters and numbers are entered using the arrow buttons. Using the up and down

arrows will scroll through the list of A to Z and 1 to 9. When the correct letter has been

chosen, pressing the right arrow button will move to the next position. If a mistake has

been made the left arrow button can be used to backspace.

For example, in the following screen:

To enter 40 seconds…

Press the up arrow button four times until the 4 is shown.

Press the right arrow button to move to the next position.

Press the down arrow button once until the 0 is shown.

Press the OK button to accept 40.

Data Entry

M A N U A L W E L D I N G

T I M E : _ _ _ _ S

V O L T S : 3 9 . 5 V

O K

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