ADVANCE Easy Moving TURBIX SMALL Kurzanleitung zur Einrichtung
ASSEMBLY, USE AND MAIN-
TENANCE MANUAL
CYCLONE SEPARATOR
TURBIX SMALL
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• Type: Cyclone separator
• Model: Turbix Small
• Revision 1.0.0
CYCLONE SEPARATOR
INSTRUCTION MANUAL
INDEX
1 INTRODUCTION 4
1.1 Use of this manual 4
2 WARNINGS 4
2.1 Installer’s responsibilities 4
3 TECHNICAL DATA, EXPLODED VIEW DRAWINGS AND DIMENSIONS 5
3.1 Identification plate 6
4 PACKAGING CONTENT 6
5 INTENDED USE AND PRODUCT DESCRIPTION 7
6 DUST INLET PIPE REVERSIBILITY 8
7 PIPE INSTALLATION AND CONNECTION 8
8 FIRST SWITCH-ON AND USE 9
9 MAINTENANCE AND END OF LIFE 9
9.1 End-of-life 10
10 WARRANTY 11
11 CERTIFICATION 12
Cyclone separator instruction manual
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1 INTRODUCTION
Dear customer,
the manufacturer would firstly like to thank you for the choice you made in buying an our product, whose
technical features will certainly meet Your needs.
Our products have been designed and manufactured in total compliance with the current regulations, by
choosing the best materials to obtain durability and ease of use of the product.
We ask you, therefore, to read this manual carefully and completely, following strictly the instructions
contained herein.
1.1 Use of this manual
The instruction manual is a document drawn up by the manufacturer and is part of the product: it
integrates the specific rules of application and general rules for people, animals and objects safety. In the
event that the product is resold, handed over, rented or sold to others, it must always be accompanied
by this manual; therefore, it is recommended to use and keep it with care for the entire operative life of
the product.
The main objective of this manual is to make known the proper and safe way to use the equipment.
No part of this manual may be reproduced, copied, or shared in any way, without the written permission
of the manufacturer.
The manufacturer reserves the right to make improvements or modifications to this manual
and to the equipment at any time, without obligation to advise third parties.
2 WARNINGS
• Do not use the product for improper uses.
• This product must not be used by children or persons without the appropriate knowledge.
• Only use original spare parts.
• In order to be able to operate the product easily, it must be installed leaving a space around it
completely free of any obstructions.
• This product can be installed on pneumatic conveying systems for granular fuels derived from biomass for
other uses ask your seller for advice.
• Before first ignition, check that it is carefully installed.
• Never use the structure of the product as a supporting or fixing element for any other support or equipment.
• It is essential to ventilate the room where the product is installed when loading fuel into the tank.
• Remove the inspection doors only to carry out repairs and maintenance after disconnecting the power supply.
• The manufacturer disclaims all liability or warranty if the purchaser or anyone on his behalf makes any changes
or adjustments, however slight, to the product purchased
2.1 Installer’s responsibilities
To ensure proper operation of the product, follow these guidelines:
• Only perform the activities described in these instructions
• Perform all activities in accordance with applicable regulations
• Explain to the user the operation and use of the product
• Explain to the user how to maintain the product
• Report to the user the potential dangers related to the use of the product
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3 TECHNICAL DATA, EXPLODED VIEW DRAWINGS AND DIMENSIONS
Art.
AP3460.50.01
Dust inlet/outlet Ø mm 50
Dust container capacity l 21
Weight kg 15
Measurement
A
mm 385
Measurement
B mm 491
Measurement
C Ø mm 50
Measurement
D mm 980
Measurement
E mm 25
Measurement
F Ø mm 50
Measurement
G Ø mm 150
Measurement
H Ø mm 231
Measurement
I R mm 8
Measurement
L mm 360
Measurement
M mm 100
Measurement
N mm 188
Measurement
O mm 862
Measurement X mm 100
A
B
C
D
E
F
G
H
I
L
M
N
O
X
Cyclone separator instruction manual
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3.1 Identification plate
The CE identification plate is present. Do not remove or damage the plate..
....................................
.........................................................................
Model:
P/N: S/N:
4 PACKAGING CONTENT
The sale package also includes the set of accessories, consisting of the following components:
1) N°1 cyclone Separator
2) N°2 rubber sleeves for the connection to the pipe network
3) N°4 metal clamps for sleeve fastening
4) N°1 installation, user and maintenance manual
Verify that the Separator and the relevant accessories match the order, and that they have no visible
damages caused by transport.
Should that not be the case, immediately inform the Dealer.
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5 - INTENDED USE AND PRODUCT DESCRIPTION
The purpose of the separator is intercepting and trapping the dusts contained in the air flow used to
convey fuels from biomasses, like wood pellets, olive stones, ground nut shells, etc…
Thanks to its internal layout, the cyclone separator can intercept and separate the dusts contained
in the air flowing from the fuel dosing unit to the vacuum motor.
Over 90% of dusts is intercepted by the separator; other dusts - fine and impalpable - may escape
the separator; as a consequence, further filtering is required to ensure that the air flow is totally
clean before it is released into the environment (see the available accessories in our catalogue).
Dusts are captured during flowing, and by inertia they drop into the bucket located at the base of
the cyclone, where they gather up until they are disposed of.
This operation ensures that the cartridge filters installed on the vacuum motors do not require fre-
quent cleaning, thus prolonging their durability and operating life.
The separator must be installed in the pipe section that connects the dosing unit to the va-
cuum motor of the conveyor system.
- Dust inlet pipe
- Vacuum motor
Cyclone separator instruction manual
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6 - DUST INLET PIPE REVERSIBILITY
The dust-rich airflow inlet pipe can be installed to the right or to the left of the separator, by a simple
operation described in figures 1-2-3
7 - PIPE INSTALLATION AND CONNECTION
The separator must be fastened to a wall or to another firm support, using the preset and pre-drilled steel sheet
fastening flanges.
When fastening the separator, take care to leave a gap of at least 100 mm between it and the ground, to be
able to remove and empty the dust bucket.
The airflow inlet and outlet pipes, which both have a diameter of 50 mm, must be connected using the two
supplied rubber sleeves; as an alternative, they can directly be connected through an antistatic hose; in both
cases, the supplied steel clamps shall be firmly tightened on the junctions.
Example wall fastening
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23/05/2022 Rev:1.0.0 (LINGUA ORIGINALE)
Emptying the bucket
8 -FIRST SWITCH-ON AND USE
When switching on the pneumatic fuel conveyor system for the first time, make sure that the product
is perfectly airtight, with particular reference to the pipe unions and to the bucket fastening flange.
After a few operating cycles, check the residues that have gathered up on the bucket bottom, to
determine how frequently it will have to be emptied.
9 -MAINTENANCE AND END OF LIFE
Periodically check the amount of dusts that has gathered up on the bucket bottom, and never let the
level exceed ¾ of the total bucket capacity.
To remove the bucket, release the two handle hooks that keep it in contact with the separator, then
unhook it.
After disposing of the content and before reinstalling the bucket, check that no residues have remai-
ned on the gasket and under the coupling flange, as they would compromise the sealing between
separator and bucket; remove any residues, then properly hook the bucket.
The dusts that gather up in the bucket must be disposed of properly and in compliance with the
local regulations in force.
Cyclone separator instruction manual
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9.1 End-of-life
The waste disposal of the packaging, accessories and appliance must be carried out
pursuant to local standards in force, guaranteeing the recycling of the raw materials they are
composed of.
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