Advanced Power technologies TTC-1000 Installationsanleitung

V6.70 20131017

TTC

1000

Transformer Temperature Controller

Instruction & Operation Manual



3 Temperature Probes



6 Outputs



CT Input



Digital Inputs



Firmware version 6.

215 State Route 10, Building 2

Randolph, NJ 07869

Phone: (973) 328

3300

x: (973) 328

0666

Website: advpowertech.com

mail: info@advpowertech.com

his manual applies to firmware versions

)

Advanced Power Technologies

Table of Contents

V6.70 20131017

INTRODUCTION

................................

...........................

PRODUCT DESCRIPTION

................................

............

2.1

Cont

rols & Indicators

................................

..............

2.2

Connection Overview

Panel Mount Unit

................................

................

2.3

Rear Layout

Panel Mount Unit

................................

..............................

2.4

Connections Overview

NEMA Enclosure

................................

.............

2.5

Rear Panel Layout

NEMA Enclosure

................................

....................

2.6

Specifications

................................

.........................

2.7

Part Number Details

................................

.............

INSTALLATION and CONNECTIONS

................................

.........................

3.1

unting the NEMA Enclosure

................................

.............................

3.2

Power Hookup

................................

......................

3.3

Temperature Probes

................................

.............

3.3.1

TTC

PROBE

01 Installation

................................

..........................

3.3.2

TTC

PROBE

11 Install

ation

................................

..........................

3.3.3

Magnetic Mount Probe (TTC

PROBE

02) Installation

...................

3.3.4

Probe Lead Connections

................................

...............................

3.3.5

Applying a Backup Temperature Probe

................................

.........

3.4

Auxiliary CT Input for Calculated Winding Temperature

.......................

3.5

Cooling Control and Condition Alarm Connections

...............................

3.6

Unit Alarm Connections

................................

........

3.7

Telemetr

y Connections

................................

.........

3.7.1

232 Terminal Connections

................................

......................

3.7.2

Analog Outputs

................................

..............

3.7.3

485 for DNP3.0 or MODBUS Communications

.......................

3.7.4

Fiber Optic Interface for DNP3.0 or MODBUS Communications

...

3.7.5

Setting Repeat Mode on Fiber Optic Channel

...............................

3.8

Optically Isolated Inputs

................................

........

3.9

Heater Connectio

................................

..............

3.10

Shield Drain Wire Grounding

................................

SETTINGS

................................

...

Table of Contents

V6.70 20131017

4.1

Programming Settings Through the Front Panel

................................

4.2

Programming Settings Thr

ough a PC

................................

...................

4.3

Firmware Version from the Front Panel

................................

................

4.4

Settings for Calculated Winding Temperature

................................

......

4.4.1

CT RATIO

................................

......................

4.4.2

Rat

ed Load

................................

....................

4.4.3

Hot Spot Rise over Top Oil

................................

............................

4.4.4

Winding Rise Time Constant

................................

.........................

4.4.5

Calculated Winding Exponent Setting

................................

...........

4.4.6

ecking Winding Temperature

................................

....................

4.5

Probe Names

................................

........................

4.6

Temperature Set Points

................................

........

4.6.1

Setting Liquid Pickup and Drop Out Temperatures

.......................

4.6.2

Setting Calculated Winding Pickup and Dropout Temperatures

....

4.7

Load Pickup Set Points

................................

.........

4.7.1

Setting Load Pickup Set Point

................................

.......................

4.7.2

Setting Load Pickup Tim

................................

............................

4.8

Optically Isolated Input Settings

................................

...........................

4.9

Programmable Logic Settings

................................

...............................

4.9.1

Assigning Liquid Temperature Set Points

................................

......

4.9.2

Assigning Winding Temperature Set Points

................................

4.9.3

Assigning Load Pickup Set Points

................................

.................

4.9.4

Assigning IN1 through IN14

................................

...........................

4.9.5

Assigning Outputs

................................

.........

4.9.6

Time Set Points

................................

.............

4.9.7

Time Set Point Counter Settings

................................

...................

4.9.8

Setting Output Timer Functions

................................

.....................

4.9.8.1

Setting the Output Timer

................................

........................

4.9.8.2

Setting Delay Before Pickup or One

Shot

..............................

4.9.9

Setting Output Invert

................................

......

4.9.10

Application Examples

................................

....

Table of Contents

iii

V6.70 20131017

4.9.10.1

Commanding the cooling f

ans:

................................

...............

4.9.10.2

Periodic exercise of cooling fans:

................................

...........

4.9.10.3

Cooling Fan Alarm:

................................

4.10

Setting Output Control With Alarm

................................

........................

4.11

Alt

ernate Fan Banks

................................

.............

4.12

Auto and Manual Control

................................

......

4.13

Setting Control of Unit Alarm

................................

4.13.1

Device Alarm Setting

................................

.....

4.13.2

Temperat

ure Probe Alarm Setting

................................

.................

4.13.3

Manual Mode Alarm Setting

................................

..........................

4.13.4

Winding Circuit Alarm Setting

................................

........................

4.14

Setting Date and Time

................................

..........

4.1

Setting Time and Date Via the Front Panel

................................

...

4.14.2

Setting Time and Date Via the PC

................................

.................

4.15

Setting Password

................................

..................

4.16

Setting Unit ID

................................

......................

Dual Algorithm LTC Condition Monitoring

................................

....................

5.1

Detection of Slowly Evolving Problems

................................

.................

5.1.1

Setting LTCDIFF Set Point

................................

............................

5.1.2

Setting LTCDIFF Pickup Timer

................................

......................

5.1.3

Assigning LTCDIFF for LTC Condition Monitoring Alarm

..............

5.2

Detection of Quickly Evolving Problems

................................

...............

5.2.1

Setting LTCDIFF Rise

................................

...

5.2.2

Setting LTCDIFF Rate

................................

...

TELEMETRY OPTIONS

................................

..............

6.1

Analog Outputs

................................

.....................

6.1.1

Setting the Analog Output Range

................................

..................

6.1.2

Setting th

e Analog Source

................................

.............................

6.1.3

Enabling Negative Scaling

................................

.............................

6.2

DNP3.0 and MODBUS

................................

.........

6.2.1

Setting BAUD Rate

................................

........

Table of Contents

V6.70 20131017

6.2.2

Setting NODE Address

................................

6.2.3

Setting Remote Blocking

................................

...............................

6.3

Telemetry Via RS232

................................

............

Viewing from Front Panel

................................

.............

7.1

View Scrolling Display

................................

..........

7.2

Reset Min/Max

................................

......................

7.3

Reset LTCDIFF Rate of Rise

................................

View Settings

................................

...............................

8.1

View Settings Via Front Panel

................................

..............................

8.2

View Se

ttings Via PC

................................

............

STATUS

................................

....

103

9.1

View Status Via Front Panel

................................

...............................

103

9.2

View Status Via PC

................................

............

103

SETTING FILES

................................

.....................

105

10.1

Upload Setting Files

................................

...........

105

10.1.1

Upload Settings Using HyperTerminal

................................

.........

105

10.1.2

Upload Settings Using HyperAccess

................................

...........

106

10.2

Download Setting Files

................................

.......

107

10.2.1

Download Settings Using HyperTerminal

................................

....

107

10.2.2

Download Settings Using HyperAccess

................................

......

108

10.2.3

Download Settings Using a *.csv Template With HyperTerminal

109

10.2.4

Download Settings Using a *.csv Template With HyperAccess

...

109

DATA LOGGING

................................

....................

111

11.1

Data Storage

................................

......................

111

11.2

Data Points

................................

.........................

112

11.3

Setting the Time Base

................................

........

112

11.4

Selecting Data Points

................................

.........

112

11.4.1

Add or Delete P1 From Log

................................

.........................

113

11.4.2

Add or Delete P2 From Log

................................

.........................

113

11.4.3

Add or Delete P3 From Log

................................

.........................

114

11.4.4

Add or Delete Calculated Winding 1 From Log

...........................

114

Table of Contents

V6.70 20131017

11.4.5

Add or Delete Load1 From Log

................................

...................

114

11.5

Viewin

g the Data Log

................................

.........

115

11.6

Saving Data Log as Comma Delimited File Using HyperTerminal

......

116

11.7

Import Data Log as Comma Delimited Text File Using HyperAccess

116

11.8

mport to Excel

................................

....................

117

DOWNLOAD PROGRAM UPDATES

................................

.....................

121

12.1

Download Firmware Using HyperTerminal

................................

.........

122

12.2

Download Firmware HyperAccess

................................

......................

123

FRONT PANEL SETTINGS WORKSHEETS

................................

.........

125

13.1

MAIN MENU FRONT PANEL SETTINGS WORKSHEET

..................

125

PC SETTINGS WORKSHEETS

................................

.............................

145

14.1

MAIN MENU SETTINGS WORKSHEET

................................

............

145

Creating Setting using an Excel CSV file

................................

...............

167

DNP3.0 PROFILE DOCUMENTS and TTC

1000 DATA MAPS

.............

169

16.1

DNP3.0 Device Profile Document

................................

.......................

169

6.2

TTC

1000 Data Map

................................

...........

173

16.3

MODBUS RTU POINT MAP

................................

...............................

175

Table of Figures

V6.70 20131017

Figure 2.1: Front Panel

................................

.........................

Figure 2.2: Panel Mount Connection Overview

................................

.....................

Figure 2.3: Panel Mount Rear Layout

................................

...

Figure 2.4: NEMA Mount Connection Overview

................................

...................

Figure 2.5: NEMA Mount Rear Panel Layout

................................

........................

Table 2.1:

Ordering Options

................................

................

Figure 3.1: NEMA 4X Mounting

................................

..........

Figure 3.2: Mounting Bracket

................................

..............

Figure 3.3a: NEMA Power Connections

................................

............................

Figure 3.3b:

Panel Power Connections

................................

..............................

Figure 3.4: PROBE

01 Installation

................................

......

Figure 3.5: PROBE

11 Installation

................................

......

Figure 3.6: Magnetic Mount, Application of Thermal Compound

........................

Figure 3.7: Magnetic Mount, Side View

................................

..............................

Figure 3.8: Magnetic Mount, Application of RTV

................................

.................

Table 3.1: Probe Lead Connections

................................

....

Figure 3

.9a: NEMA Connections

................................

.........

Figure 3.9b: Panel Connections

................................

..........

Figure 3.10: Temperature Probe Shield Grounding

................................

............

Figure 3.11: Split Core CT Installation

................................

Figure 3.12a: NEMA CT Connections

................................

Figure 3.12b: Panel CT Connections

................................

Figure 3.13a: Relay Outputs

–

NEMA

................................

Figure 3.13b: Relay Outputs

–

Panel

................................

Figure 3.14a: NEMA Alarm Connections

................................

............................

Figure 3.14b: Panel Alarm Connection

................................

...............................

Table 3.2: RS

232 Pinout

................................

....................

Figure 3.15b: TB5 Connect

ions to Plug

In Analog Output Module

.....................

Figure 3.15a: TB5 Connections to Plug

In Analog Output Module

.....................

Figure 3.16 Jumper location and connection

................................

......................

Figure 3.17: Ou

tline of Fiber Optic Interface

................................

.......................

Table of Figures

vii

V6.70 20131017

Figure 3.18a: NEMA Input Connections

................................

..............................

Figure 3.18b Panel Input Connections

................................

Table 4.1: “2/xxxx” Program Listing

................................

....

Table 4.2: Setting Ranges

................................

..................

Figure 4.1: Over Temperature Operation

................................

............................

Figure 4.2: Under Temp Operation

................................

.....

Figure 4.3: Load Pickup Set Point Operatio

................................

......................

Figure 4.4: Input Set for LEVEL

................................

..........

Figure 4.5: Input Set for PULSE

................................

..........

Table 4.3: Programmable Logic Operands

................................

.........................

Table 4.4: Alternat

e Options

................................

...............

Figure 5.1: LTC Differential Set Point Operation

................................

.................

Figure 5.2: LTCDIFF Rate of Rise Method

................................

.........................

Table 6.1: Temperature Analog Ranges

................................

.............................

Table 7.1: Display Scroll Sequence

................................

....

Table 8.1: Settings Screen Capture

................................

....

Table 9.1: Status Display Screen Capture

................................

........................

103

Table 11.1: Maximum Records

................................

.........

111

Warranty

viii

V6.70 20131017

All new products sold to customers are warranted against defects in design, materials, and

workmanship for the life of their use to the original end user. If it is determined that the new

product defect is covered under thi

s warranty, Advanced Power Technologies, LLC (the

“Company”) will repair, replace, or substitute an identical unit at its own discretion to the customer

at no charge. The Company requires the customer to ship the unit back to the factory for

diagnosis unde

r all circumstances. In such event, the Company may, at its own discretion, decide

to provide the customer with a substitute unit which may be sent to the customer either from the

Company’s factory or from an authorized representative or distributor from t

heir inventory. All

expenses related to the shipment of defective units back to the Company or the provision of a

substitute unit to the customer are the responsibility of the customer. This expense may include,

but is not limited to, freight, insurance, C

ustoms clearance, and duties. All expenses related to the

shipment of repaired units back to customers (or the provision of a new unit to the customer) will

be borne by the Company.

Product Upgrade Policy

From time to time, the Company makes product upgra

des to add or enhance the performance of

the products. Customers of a particular product being issued an upgrade will be notified either by

the Company directly or through its authorized representatives or distributors. Customers who

have purchased an annu

al upgrade policy will receive all upgrades during the calendar year free

of charge. Customers who did not purchase the annual upgrade policy may purchase each unit

upgrade individually. The annual upgrade policy can be purchased at any time. Regardless of

whether the upgrade policy is purchased, the Company will make reasonable efforts to notify all

customers of all available upgrades.

Equipment Repair and Warranty

Repair costs of products not covered under this warranty are paid for by customers. Custome

are responsible for the cost of shipping the products to the Company located at: 215 State Route

10, BLDG 2, Randolph, NJ 07869, USA. All products repaired by the Company will continue to be

warranted against defects in material and workmanship for its

installed life at the original end

user.

Limitations

The Company's warranty does not extend to (A) The Company's products subject to (i) improper

installation, connection, operation, maintenance, or storage; (ii) accident, damage, abuse, or

misuse; (iii)

abnormal or unusual operating conditions or applications outside the specifications

for the product; (iv) a purpose or application in any way different from that for which the products

were designed; (v) repairs conducted by persons other than the Company

employees or an

authorized representative or distributor; or (vi) modifications made to the product by the customer

or end user, (B) Equipment and products not manufactured by the Company. Such equipment

and products may be covered by a warranty issued by

the respective manufacturer. This warranty

is in lieu of any other warranties, express or implied, including without limitation, any warranty of

merchantability or fitness for a particular purpose, and is in lieu of any and all other obligations or

liabili

ty of the Company. Under no circumstances shall the Company be liable for any accidental

or consequential damages or for any other loss, injury, damage, or expense of any kind including

loss of profits arising hereunder. To the extent any court, arbitratio

n panel, or other governmental

body of competent jurisdiction shall declare any provision of this warranty invalid or

unenforceable by reason of a rule of law or public policy, all the other provisions hereof shall

remain in full force and effect.

V6.70 20131017

INTROD

UCTION

The TTC

1000, 3 Probe Transformer Temperature Controller is a mission

specific programmable controller that measures up to three different probe

temperatures

and

one

calculated winding temperature. The user can program

four (4)

ix (6) independen

t hardware outputs based on the state of pre

programmed temperature set points, time set points, load set points or the

outputs themselves. The controller can measure any of the three probes to an

accuracy of ± 1 ºC and does not require calibration. Calcul

ated winding

temperature is based on the methods of ANSI C57.91 and uses measured top oil

temperature and load current.

The outputs can be used to:



Control cooling fans and pumps.



Provide high temperature, LTC condition, and cooling system performance

ala

rms.



Provide a trip output.



Send temperature, load and status

to a master via DNP3.0

or MODBUS

The TTC

1000 is substation hardened and designed to operate over a wide

temperature range of

–

to 85 ºC suitable for installation in outdoor cabinets.

The TTC

1000 contains many features including:



Measures temperature from

35 to 160 ºC.



Does not require calibration.



Up to three optional

1 or 4

20 mA analog outputs.



Up to three temperature probes.



Optional aux CT input for calculated winding temperatures.



atented Load Pickup Cooling

™

set points for early activation of cooling

based on sudden increases in load.



Comprehensive Patented Dual Algorithm LTC Condition Monitoring

™

for the

detection of both slowly and quickly evolving problems.



Universal probe kit i

ncludes thermo well fitting adapters and probe sleeves.



Optional magnetic mount temperature probe

(for

when a thermo well is not

available

)



Reports Min and

Max Temperatures, time stamped with date and time.

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