AEG THYRO-A Bedienungsanleitung

PERFECT IN FORM AND FUNCTION

Betriebsanleitung/Operating Instructions

Thyristor-Leistungssteller

Thyro-A

Thyristor Power Controller

Thyro-A

Contents

1. General 7

1.1 Type designations/Validity 7

1.2 Abbreviations 10

1.3 Special Features 10

1.4 Warranty 11

2. Safety 12

2.1 Identification in the operating instructions 12

2.2 General danger information 13

2.3 Operator requirements 13

2.4 Personnel requirements 14

2.5 Intended use 14

2.6 Use of the device 15

2.6.1 Operation 15

2.6.2 Prior to installation/commissioning 15

2.6.3 Maintenance, service, faults 16

2.6.4 Transport 17

3. Functions 18

3.1 Operating modes 18

3.1.1 Full wave switch principle TAKT 18

3.1.2 Phase angle principle VAR 19

3.1.3 Half wave switch principle QTM 19

3.2 Setpoint processing 19

3.3 Control modes 20

3.4 Limits 23

3.5 Pulse inhibition 23

3.6 Current and voltage transformer

(only for ...H RL1 and ...H RLP1) 23

3.7 Display via analog output

(only for ...H RL1 and ...H RLP1) 24

3.8 Error and status messages 24

3.8.1 LED messages 29

3.8.2 Fault signalling relay K1

(only for ...H RL1 and ...H RLP1) 31

3.9 Monitoring 32

3.9.1 Monitoring the mains voltage 32

3.9.2 Load monitoring (only for ...H RL1 and ...H RLP1) 33

3.9.3 Device temperature monitoring 33

3.9.4 Fan monitoring (for ...F...) 33

3.10 Extended functions

(with bus module / THYRO-TOOL FAMILY) 33

3.10.1 Extended operating modes / circuit types 34

3.10.2 Averaging for the analog output 35

3.10.3 Control limits 35

3.10.4 Controller parameters 35

3.10.5 Mains load optimization 35

4. Settings and operation 36

4.1 Device overview 37

4.2 DIP switches S1 39

4.2.1 Operating mode and load types 41

4.2.2 Control mode / Analog output 41

4.2.3 Live zero and setpoint input range 43

4.2.4 Analog output (only for ...H RL1 and ...H RLP1) 43

4.3 Potentiometer 44

4.3.1 Setting the transformer load (AN1, SST, T0) 45

4.3.2 Setting ohmic load 46

4.3.3 Setting maximum load value with control end U, U2

and P control 47

4.3.4 Setting maximum load current

(only for ...H RL1 and ...H RLP1) 48

4.3.5 Setting example for maximum load value at control

end / maximum load current 49

4.3.6 Adapting analog output (scale)

(only for ...H RL1 and ...H RLP1) 50

4.3.7 Setting load monitoring (undercurrent monitoring)

(only for ...H RL1 and ...H RLP1) 51

5. Installation 58

5.1 Connecting terminals (Overview) 60

5.2 Connecting power supply 62

5.3 Connecting additional electronics supply

(only for ...H RL1 and ...H RLP1) 62

5.4 Connecting pulse inhibition 63

5.5 Connecting analog setpoint input 63

5.6 Connecting control input for switch operation 63

5.7 Connecting the bus module 64

5.8 Using the analog output

(only for ...H RL1 and ...H RLP1) 65

5.9 Using the THYRO-TOOL FAMILY 65

6. Mains load optimization 68

6.1 Internal mains load optimization 68

6.2 Synchronization with Thyro-Power Manager 68

6.3 Software synchronization (operating mode TAKT) 69

7. Connecting diagrams 71

8. Help in the event of problems 79

9. Technical data 82

10. Dimension drawings 89

11. Accessories and options 104

12. Approvals and conformity 105

List of figures and tables

Fig. 1 Setpoint inputs and effective setpoint 19

Fig. 2 Operating elements 61

Fig. 3 User surface THYRO-TOOL FAMILY 67

Fig. 4 Connection diagram Thyro-A 1A...H1 71

Fig. 5 Connection diagram Thyro-A 2A...H1 72

Fig. 6 Connection diagram Thyro-A 1A ...H RL1, ... H RLP1 73

Fig. 7 Connection diagram Thyro-A 2A ...H RL1, ... H RLP1 74

Fig. 8 Connection diagram Thyro-A 3A...H1 75

Fig. 9 Connection diagram Thyro-A 3A ...H RL1, ... H RLP1 76

Fig. 10 Load connection types 77

Fig. 11 Additional electronics supply and connection with

optional bus module 77

Fig. 12 Connection diagram mains load optimization

with Thyro-Power Manager 78

Fig. 13 Connection diagram mains load optimization

for operating mode TAKT 78

Tab. 1 Effects of a change in the load resistance 22

Tab. 2 Effective limits 23

Tab. 3 Limit values for mains voltage monitoring 32

Tab. 4 Maximum load value at control end 48

Tab. 5 Maximum load current 49

Tab. 6 Analog output (scale) 50

Tab. 7a Load monitoring A 1A/2A, star delta, without neutral 52

Tab. 7b Load monitoring Load with common star point and

without neutral conductor 53

Tab. 7c Load monitoring , A 2A, star point 54

Tab. 8 Load with common star point and without neutral

conductor 55

Tab. 9 Load in delta connection 56

Tab. 10 Other possibilities of load monitoring 57

Tab. 11 Connecting terminals (Overview) 60

Contact

Technical queries

Do you have any technical queries regarding the subjects dealt with

in these operating instructions?

If so, please get in touch with our team for power controllers:

Tel. +49(0)2902 763-520 or 763-290

Fax +49(0)2902 763-1201

Commercial queries

Do you have any commercial queries on power controllers?

If so, please get in touch with our team for power controllers.

Tel. +49 (0)2902 763-558 or (02902) 763-591

[email protected]

Service-Hotline

Our team is at your service on the following hotline:

AEG Power Solutions GmbH

Emil-Siepmann-Strase 32

D-59581 Warstein

Tel. +49 (0)2902 763-558 or +49 (0)2902 763-100

http://www.aegps.de

No part of these operating instructions may be transmitted, reprodu-

ced and/or copied by any electronic or mechanical means without the

express prior written permission of AEG PS.

Further information on copyright

Thyro-A is an international registered trademark of AEG Power

Solutions GmbH.

Windows and Windows NT are registered trademarks of the Microsoft

Corporation.

All other company and product names are (registered) trademarks of

the respective owners.

1. General

The Thyro-A is a communication-capable thyristor power controller.

It can be used wherever alternating voltages, alternating currents or

outputs in thermal process technology need to be controlled. The

Thyro-A has several different control and regulation modes, can

easily be connected to process and automation technology, has a

high degree of control accuracy and is simple to handle.

These operating instructions describe the configuration and functions

of the Thyro-A and are designed to enable qualified personnel to per-

form the following work:

• planning

• commissioning

• maintenance and repair

1.1 Type designations / Validity

These operating instructions describe the Thyro-A series versions

...H 1, H RL1 and ...H RLP1. Product characteristics that are only

provided by the Thyro-A ...H RL1 and ...H RLP1 series are marked

in the text.

These operating instructions comply with the current technical speci-

fications of the device at the time of publication. The contents do not

constitute a subject matter of the contract, but serve for information

purposes only.

We reserve the right to alter any specifications given in these opera-

ting instructions, especially with regard to technical data, operation,

weights and dimensions. AEG PS reserves the right to make modifi-

cations with regard to the content and technical data in these opera-

ting instructions.

Type code

The type designation of the thyristor-power controller is derived from

the configuration of the power unit as well as from other features.

Thyro-A 1A Thyristor controller with single phase power unit,

suited for single phase loads

Thyro-A 2A Thyristor controller with two phase power unit, sui-

ted for symmetrical loads in three phase operation

in three phase saver circuit

Thyro-A 3A Thyristor controller with three phase power unit,

suited for three phase loads

Designation Characteristics Different version

(example) of the

power controller

Thyro-A 3A Three phase power controller with three

phase power unit

...400- with 400V type voltage 230V, 400V,

500V, 600V

...280 with 280A type current 16 ... 1500A

H with integrated semiconductor fuse

F with fan (from 280A types) *

R with signalling relay *

L with load monitoring *

P with additional power control

(H RLP) *

1 Identification Thyro-A, series *

Example:

Thyro-A 3A...H1

* device-specific

Thyro-A ...H1

Thyristor power controller with integrated semiconductor fuse, sys-

tem bus interface, TAKT and VAR operating modes, synchronization

option (in TAKT operating mode with Thyro-Power Manager option)

and control modes U, U2. Suitable for 3-phase operation in 3-phase

circuit. Suitable for visualization and commissioning software from the

Thyro-Tool Family.

Thyro-A …HRL1

Thyristor power controller with integrated semi conductor fuse, sys-

tem bus interface, additional 24 DC/AC electronic power supply,

signalling relay, load monitoring and analog output, channel separa-

tion, with operating modes TAKT and VAR, synchronization option

(in operating mode TAKT with Thyro-Power Manager), control modes

U, U2, I ,I2. Suitable for the visualization and commissioning software

Thyro-Tool Family.

Thyro-A ...H RLP1

Thyristor power controller with integrated semiconductor fuse, system

bus interface, additional 24 VDC/AC electronic power supply, signal-

ling relay, load monitoring and analog output, channel separation,

with TAKT and VAR operating modes, synchronization option (in ope-

rating mode TAKT with Thyro-Power Manager) and control modes U,

U2, I ,I2and P. Suitable for visualization and commissioning software

Thyro-Tool Family.

1.2 Abbreviations

AEG PS AEG Power Solutions GmbH

AN1 Phase angle of the 1st half-wave

SST Soft start time

SYT Synchro cycle

T0Cycle period

TSSwitch-on time

Takt Full wave switch principle - Thyrotakt

Var Phase-angle principle - Thyrovar

QTM Half wave switch principle - Quick takt mode

1.3 Special Features

• Integrated semiconductor fuse

• Type range 230-600V, 16-1500A, single phase, two phase and three

phase

• Additional electronic supply, therefore also operation with mains vol-

tages up to 0.43 x Unom possible (only ...HRL 1 and ...H RLP1)

• Ohmic load and transformer load, as well as load with high

Rwarm /Rcold (≤6) peak current limitation of 3 x Inom (only ...H RL1 and

...H RLP1) in operating mode VAR

• Soft start function for transformer load

• Channel separation, necessary with countervoltage

• Load current monitoring (only ...H RL1 and ...H RLP1)

• Signalling relay (only ...H RL1 and ...H RLP1)

• Analog output (only ...H RL1 and ...H RLP1)

• Control modes U, U2; with ...H RL1 additional I, I2, with ...H RLP1

additional P

• Operating modes TAKT, VAR and QTM (with Thyro-A 1A)

• Synchronization option (for TAKT: with Thyro-Power Manager, for

QTM: with internal mains load optimization)

• Triggering with analog setpoint via PC or optional bus adapter

• System interface standard

• Safe isolation in acc. with EN 50178 ch. 3

• UL approval (for standard devices 16-350A, 495-1500A in prepara-

tion)

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