AEM Wacker Neuson TH627 Bedienungsanleitung

Operator’s manual

Telehandlers

TH627

Machine model 418-12

Version 1.0

Document number 1000390678

Language [us]

This Operator's Manual includes the

AEM Safety -anual RTF-0907

Printed in Germany

worldwide.

This document may be used by the receiver only for the designated purpose. It may in no way be duplicated or

translated into any other language, in whole or in part, without prior permission in writing from the manufacturer.

No reproduction or translation of this publication, in whole or part, without the written consent of KRAMER-

WERKE GmbH.

Violations of legal regulations, in particular of the copyright protection, shall be subject to civil and criminal

prosecution.

KRAMER-WERKE GmbH keep abreast of the latest technical developments and constantly improve their

products. For this reason, we may from time to time need to make changes to figures and descriptions in this

documentation that do not reflect products that have already been delivered and that will not be implemented on

these vehicles.

Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions

not accepted.

The cover features the machine with possible optional equipment.

Exclusively built for Wacker Neuson.

Kramer-Werke GmbH

Wacker-Neuson-Str. 1

D-88630 Pfullendorf

Phone: +49 (0) 7552 9288-0

E-mail: [email protected]

www.kramer.de

Legend

Original Operator’s Manual x

Translation

of original Operator’s Manual –

Version 1.0

Date 06/2018

Document BA 418-12 *

BA 418-12 * 1.0 * BA_418_12_V1_usIVZ.fm I-1

Table of contents

EC / EU Declaration of Conformity ............................................................................................................. EG-1

Declaration of manufacturer........................................................................................................................ EG-2

1Preface

1.1 Operator’s manual ................................................................................................................................ 1-1

1.2 Warranty and liability ............................................................................................................................ 1-4

2 Safety

2.1 Safety symbols and signal words ......................................................................................................... 2-1

2.2 Behavioral measures and safety instructions ....................................................................................... 2-2

2.3 Qualification of operating and maintenance personnel......................................................................... 2-3

2.4 Operation.............................................................................................................................................. 2-4

2.5 Lifting gear applications ........................................................................................................................ 2-8

2.6 Trailer operation ................................................................................................................................. 2-10

2.7 Attachment operation ......................................................................................................................... 2-11

2.8 Towing, loading and transporting ....................................................................................................... 2-12

2.9 Maintenance ....................................................................................................................................... 2-15

2.10 Measures for avoiding risks ................................................................................................................ 2-18

3 Introduction

3.1 Machine overview ................................................................................................................................. 3-1

3.2 Brief description of machine ................................................................................................................. 3-4

3.3 Information and regulations on use ...................................................................................................... 3-6

3.4 Labels ................................................................................................................................................. 3-26

4 Putting into operation

4.1 Cabin/control stand............................................................................................................................... 4-1

4.2 Overview of control elements ............................................................................................................. 4-29

4.3 Overview of indicator lights................................................................................................................. 4-34

4.4 Preparatory work ................................................................................................................................ 4-49

4.5 Starting and stopping the engine ........................................................................................................ 4-58

5Operation

5.1 Steering system .................................................................................................................................... 5-1

5.2 Accelerator actuation ............................................................................................................................ 5-7

5.3 Brake .................................................................................................................................................. 5-10

5.4 Machine travel operation .................................................................................................................... 5-14

5.5 Differential lock ................................................................................................................................... 5-21

5.6 Lights/signaling system ...................................................................................................................... 5-23

5.7 Window wiper - / wash system ........................................................................................................... 5-32

5.8 Heating, ventilation and air conditioning system................................................................................. 5-34

5.9 Work hydraulics .................................................................................................................................. 5-37

5.10 Attachments........................................................................................................................................ 5-65

5.11 Work operation ................................................................................................................................... 5-86

5.12 Emergency lowering ......................................................................................................................... 5-110

5.13 Options ............................................................................................................................................. 5-112

5.14 Putting out of operation/back into operation ..................................................................................... 5-167

5.15 Permanently putting out of operation................................................................................................ 5-169

6Transport

6.1 Towing the machine ............................................................................................................................. 6-1

6.2 Towing the vehicle ................................................................................................................................ 6-4

6.3 Loading the vehicle............................................................................................................................... 6-5

6.4 Transporting the vehicle ..................................................................................................................... 6-10

Table of contents

I-2 BA 418-12 * 1.0 * BA_418_12_V1_usIVZ.fm

Table of contents

7 Maintenance

7.1 Information on maintenance ................................................................................................................. 7-1

7.2 Maintenance overview .......................................................................................................................... 7-4

7.3 Vehicle fluids and lubricants ............................................................................................................... 7-13

7.4 Maintenance accesses ....................................................................................................................... 7-17

7.5 Cleaning and maintenance ................................................................................................................. 7-20

7.6 Lubrication work.................................................................................................................................. 7-25

7.7 Fuel system ........................................................................................................................................ 7-35

7.8 Engine lubrication system................................................................................................................... 7-39

7.9 Cooling system ................................................................................................................................... 7-42

7.10 Air filter................................................................................................................................................ 7-49

7.11 V-belt/toothed belt............................................................................................................................... 7-52

7.12 Hydraulic system ................................................................................................................................ 7-54

7.13 Electrical system................................................................................................................................. 7-62

7.14 Heating, ventilation and air conditioning ............................................................................................. 7-68

7.15 Washer system ................................................................................................................................... 7-72

7.16 Axles/drive .......................................................................................................................................... 7-73

7.17 Braking system ................................................................................................................................... 7-74

7.18 Tires.................................................................................................................................................... 7-76

7.19 Maintenance of attachments............................................................................................................... 7-79

7.20 Maintenance of options....................................................................................................................... 7-80

7.21 Camera maintenance (optional) ......................................................................................................... 7-82

7.22 Exhaust gas cleaning system ............................................................................................................. 7-83

7.23 Machine preservation ......................................................................................................................... 7-84

8Malfunctions

8.1 Diesel engine malfunctions................................................................................................................... 8-1

8.2 Malfunctions of the travel drive ............................................................................................................. 8-3

8.3 Disorders in the work hydraulics........................................................................................................... 8-4

8.4 Malfunctions of the electrical system .................................................................................................... 8-5

8.5 Malfunctions in the air conditioning system (option) ........................................................................... 8-34

9 Technical data

9.1 Model and trade names ........................................................................................................................ 9-1

9.2 Engine................................................................................................................................................... 9-1

9.3 Traveling drive/axles............................................................................................................................. 9-2

9.4 Brakes................................................................................................................................................... 9-4

9.5 Tires...................................................................................................................................................... 9-4

9.6 Steering system .................................................................................................................................... 9-5

9.7 Work hydraulics .................................................................................................................................... 9-5

9.8 Electrical system................................................................................................................................... 9-7

9.9 Tightening torques .............................................................................................................................. 9-14

9.10 Coolant ............................................................................................................................................... 9-15

9.11 Noise emissions.................................................................................................................................. 9-15

9.12 Vibration.............................................................................................................................................. 9-16

9.13 Weight................................................................................................................................................. 9-16

9.14 Payload/lift capacity/stability ............................................................................................................... 9-17

9.15 Dimensions ......................................................................................................................................... 9-28

Index

Index ..............................................................................................................................................................S-1

EC / EU Declaration of Conformity

BA 418-12 * 1.0 * 418_12_EG_Konformitaet.fm EG-1

EC / EU Declaration of Conformity

according to directive 2006/42/EC, EU official register L157 from June 09, 2006

according to directive 2000/14/EC, EU official register L162 from 7/3/2000

according to directive 2014/30/EU, EU official register L96 from March 29, 2014

Manufacturer

Kramer-Werke GmbH, Wacker-Neuson-Str. 1, D-88630 Pfullendorf

Product description

We hereby declare that the abovementioned product meets all relevant

clauses of the harmonization laws listed.

The manufacturer bears sole responsibility for issuing this compliance statement.

Compliance assessment procedure used

The compliance assessment procedure in accordance with Schedule VIII to EC directive 2000/14 was

employed to determine the environmentally polluting noise emissions for use of the machines in question in

the open air.

Notified body involved in procedure

DGUV Test Prüf- und Zertifizierungsstelle [DGUV testing and certification center] (EU identification

number: 0515, Building Trade Department)

Landsberger Straße 309, D-80687 Munich

Applicable harmonized standards

EN 13309:2010, EN 1459-1:2017, EN 1459-5:2015

Other applicable standards and technical regulations

ISO/TR 25398:2006

Authorized representative for the compilation of technical

documentation

Kramer-Werke GmbH, Wacker Neuson Straße 1, D-88630 Pfullendorf

Pfullendorf, the _ _ ._ _ ._ _ _ _

M. Arndt

Head of product development

Kramer-Werke GmbH

Original declaration of conformity

Designation Telehandlers

Type 418

Variant 418-12

Trade name TH627

Serial number WNK41812xxxxx _ _ _ _

Output in kW 55.4

Measured sound power level dB(A) 103

Guaranteed sound power level dB(A) 104

EC / EU Declaration of Conformity

Declaration of manufacturer

EG-2 BA 418-12 * 1.0 * 418_12_EG_Konformitaet.fm

Declaration of manufacturer

Owing to the exhaust emission values, this vehicle is not licensed for use inside the

European Union (EU).

Manufacturer

Kramer-Werke GmbH, Wacker-Neuson-Str. 1, D-88630 Pfullendorf

Product description

The following standards and/or technical specifications have been

used for the proper application of the requirements regarding safety

and health stated in the EC Directives:

2006/42/EC, 2000/14/EC, 2014/30/EU, EN 13309:2010, EN 1459-1:2017, EN 1459-5:2015

Authorized representative for the compilation of technical

documentation

Kramer-Werke GmbH

Product Development

Wacker-Neuson-Str. 1

D-88630 Pfullendorf

Pfullendorf, the _ _ ._ _ ._ _ _ _

M. Arndt

Head of product development

Kramer-Werke GmbH

Designation Telehandlers

Type 418

Variant 418-12

Trade name TH627

Serial number WNK41812xxxxx _ _ _ _

Output in kW

(Exhaust fume values do not correspond to the

EU standards for low-emission engines)

55.4

Declaration of manufacturer

BA 418-12 * 1.0 * 418_12_1_Vorwort.fm 1-1

Preface 1

1 Preface

1.1 Operator’s manual

Important information about the operating personnel

This Operator’s Manual only applies to the machines on the cover sheet.

It provides information on how to use, adjust and operate the machine,

and on how to perform maintenance on it, and is therefore only intended

for the operator and operating company.

Before performing machine travel or operation for the first time, the user

must be briefed on this machine and must carefully read and understand

this Operator’s Manual, in particular chapter “Safety instructions”.

Work on the machine may only be performed by trained and instructed

personnel that have been authorized by the operating company. Any

person involved in operation, inspection, maintenance, servicing, repair

work or transport of the machine must read, understand and follow the

complete instructions in the Operator’s Manual and in particular the safety

instructions.

The buyer/operating company is responsible for the operators’ training in

safe working on and with the machine.

The basis for this in the Federal Republic of Germany is the

"DGUV principle 308-009." Get informed on and follow the legal

regulations of your country.

recommend repeating the training sessions at regular intervals.

The buyer/operating company is responsible for ensuring that any

additional safety regulations applicable in the country of use of the

machine are followed.

The machine may only be operated by persons who are physically,

mentally and professionally suited for this work.

Persons under the influence of alcohol or drugs may not use the machine.

The operator is the person performing machine operation and/or travel.

• Before putting the machine into operation, the operator of the machine

must ensure that it is in a perfect condition, and during operation, the

operator must observe the regulations regarding operation.

• The operator is responsible for ensuring that the machine and its use

do not pose a risk.

• Before working with the machine, operators must familiarize

themselves with all the control elements and their functions, and with

the handling of the machine.

Information

Careful and prudent working is the best way to avoid accidents!

Preface

Table of contents

Index

1-2 BA 418-12 * 1.0 * 418_12_1_Vorwort.fm

1 Preface

Important information about this Operator’s Manual

• The Operator’s Manual and amendments form part of the machine and

must always be available at the place of use of the machine.

• Store this Operator’s Manual in the storage compartment or net

provided for this in the cabin.

• Immediately replace an incomplete or illegible Operator’s Manual by a

new one.

• In addition to the Operator’s Manual, observe and instruct the operator

in all other generally applicable, legal and other mandatory regulations

relevant to accident prevention and environmental protection.

• Our distributors are always available to you for other questions about

the vehicle and about the operator's manual.

• We keep abreast of the latest technical developments and constantly

improve our products. For this reason, we may from time to time need

to make changes to figures and descriptions in this documentation that

do not reflect products that have already been delivered and that will

not be implemented on these machines.

• Technical data, dimensions and weights are only given as an

indication. Responsibility for errors or omissions not accepted.

Explanation of signs and symbols

The indication left or right in the descriptions always refers to the travel

direction of the machine.

Symbols Explanation

•Identifies a general list

1Identifies a list in a table (position numbers)

1. Identifies activities that must be performed in a certain

order

➥Identifies results

►Identifies things to be avoided in the warning and

safety instructions

e.g. (50 in) Indications in brackets (...) are US units of measurement

BA 418-12 * 1.0 * 418_12_1_Vorwort.fm 1-3

Preface 1

Explanation of abbreviations

Abbreviation Explanation

(opt) Option

Fig. Figure

ATF Automatic Transmission Fluid

(lubricant)

Order no. Order, item or part number

BG Employer's liability insurance association

BGG Employer's liability insurance association

principles

o/h Operating hours

resp. respectively

approx. approximately (about, circa)

DGUV German Social Accident Insurance

DIN German Institute for Norming

DOC "Diesel oxidation catalytic converter“

(exhaust after-treatment system)

Doc. Document

DPF "Diesel particulate filter"

(exhaust aftertreatment)

EBE Authorization for stand-alone operation

ECS “Emission Control System”

(exhaust-gas treatment system)

ECU

“Electronic Control System Unit”

(electronic control unit for monitoring

and operating electronic components)

EC European Community

EGR

“Exhaust Gas Recirculation” (exhaust

gas recirculation system for combustion

gases - emission reduction)

EN European Norm

etc. et cetera (from Latin), and so forth

EU European Union

poss. possibly

FOPS Falling Object Protective Structure

FeV Driver's license ordinance

FZV Vehicle Admission Ordinance

if nec. if necessary

ISO International Organization for Norming

LED Light Emitter Diode (light diode)

Trucks Trucks

LoF Agriculture and forestry

LWA Sound power level

max./MAX. maximum

min./MIN. minimal, at least

MVCU Multi Variable Control Unit, control unit

No. Number

o.s. or similar

OK okay, alright

Cars Cars

ROPS Roll Over Protective Structure

RZ Ripper tooth

SAE Society of Automotive Engineers,

viscosity class for motor oil

SCR catalytic

converter

"Selective Catalytic Reduction"

(exhaust aftertreatment system)

StVZO German road traffic regulations

SW Quickhitch (loader unit)

etc. et cetera

VDE Association of Electrical Engineers,

Electronic and Information Technology

e.g. for example

cyl. Cylinder

Abbreviation Explanation

1-4 BA 418-12 * 1.0 * 418_12_1_Vorwort.fm

1 Preface

1.2 Warranty and liability

Notice on warranty and liability

Warranty claims can be made only if the conditions of warranty have been

observed. They are included in the General Conditions of Sales and

Delivery for new machines and spare parts sold by the dealers.

Furthermore, the instructions of this operator's manual are to be observed.

Information about maintenance, repairs and spare parts

Operational safety and readiness of the machine do not only depend on

your reliable control, but also on maintenance and servicing of the

machine. This is why regular maintenance and servicing is absolutely

necessary.

Information

Repair work, maintenance or modifications may only be performed by

specifically trained technical personnel or by an authorized service center!

In particular those specified in the maintenance chapter "Information on

maintenance“ and "Maintenance overview.“

Information

Insist on using original spare parts for repairs!

The machine’s permits, certifications, registrations, etc., may be

withdrawn if machine parts/components with a prescribed condition or

quality, or machine parts/components that can put persons at risk during

operation, are subsequently modified or exchanged!

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