AeroFlash CanopyFlasher LITE Bedienungsanleitung
A e r o F L A S H
PowerBox (PRO)
“See and Avoid” starts with being SEEN…
CanopyFlasher LITE, AeroFlash BASIC,
PowerBox, PowerBox PRO.
Installation and Operating Manual
Revision 3 - August 2021
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www.AeroFLASH.de “See and Avoid” starts with being SEEN Rev 3 - AUG 2021
1. Important notices and limited warranty
2. Introduction
2.1 Terminology
3. System overview and installation planning
3.1 Scope of delivery
3.2 Status LEDs
3.3 Flashing logic
3.4 Power consumption
3.5 Power supply
3.6 Dimensions and weights
3.7 Temperature specifications and cooling requirements
3.8 Humidity
3.9 Mounting requirements
4. Installation instructions and examples
4.1 Installation and connection of PowerBox (PRO)
4.2 Mounting the CanopyFlasher
4.3 Vertical-opening canopy installations
4.4 Side-opening canopy installations - general
4.5 Side-opening canopy installations - Schempp Hirth
4.6 Installation of the FuselageFlasher and PowerBox PRO
4.7 Installation of the OFF/ON switch
4.8 Post-installation system check
5. Troubleshooting
6. Revision history
7. Appendix
7.1 AeroFlash product comparison
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1. Important notices and limited warranty
The AeroFlash system is designed for VFR use only, as an aid to collision
avoidance. AeroFlash is in no way designed for operation in IFR or IMC conditions.
Installing AeroFlash does not refrain from exercising the regular See and Avoid
procedures.
The pilot is always responsible for this action and may NEVER fully rely on being
seen by the other traffic. AeroFlash is only an aid to enhance visibility of your
aircraft.
The installation of an AeroFlash system must comply with EASA regulations as
per Standard Change CS-SC036a “INSTALLATION OF VISUAL AWARENESS
LIGHTS”:click here for the link to the EASA document.
Information in this document is subject to change without notice. AeroFlash
reserves the right to change or improve their products and to make changes in
the content of this material without obligation to notify any person or
organisation of such changes or improvements.
A yellow triangle is shown for parts of the manual which should be read
very carefully and are important for operating the system.
Notes with a red triangle describe procedures which are critical and may
result in serious damage or any other critical situation.
A bulb icon is shown when a useful hint is provided to the reader.
This AeroFlash product is warranted to be free from defects in materials or
workmanship for two years from the date of purchase. Within this period,
AeroFlash will, at its sole discretion, repair or replace any components that fail in
normal use. Such repairs or replacement will be made at no charge to the
customer for parts and labour, provided that the customer shall be responsible for
any transportation cost. This warranty does not cover failures due to abuse,
misuse, accident, or unauthorised alterations or repairs.
THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN
LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED OR STATUTORY,
INCLUDING ANY LIABILITY ARISING UNDER ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, STATUTORY OR
OTHERWISE. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY
VARY FROM STATE TO STATE. IN NO EVENT SHALL AEROFLASH BE LIABLE FOR
ANY INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES,
WHETHER RESULTING FROM THE USE, MISUSE, OR INABILITY TO USE THIS
PRODUCT OR FROM DEFECTS IN THE PRODUCT. Some states do not allow the
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exclusion of incidental or consequential damages, so the above limitations may
not apply to you. AeroFlash retains the exclusive right to repair or replace the unit
or firmware, or to offer a full refund of the purchase price, at its sole discretion.
SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY
BREACH OF WARRANTY.
To obtain warranty service, contact your local AeroFlash dealer or contact
AeroFlash directly.
2. Introduction
A printed version of this installation manual may be in grayscale. Some figures
and diagrams are coloured, like coding of power- and data wires. Please refer to
the electronic version to see the correct colours. Confusion of color coded wires
may cause serious system damage and is not covered by the limited warranty.
The latest electronic version of this manual can be downloaded from
www.AeroFLASH.de, section downloads - manuals. Please refer to your hardware
version if certain items apply to your device.
This manual will guide you through the installation process of all systems,
components, basic setup and check of the system.
If in any case confusion exists, please contact us for a clarification.
Before using any part of the system, please read and understand this
Installation and Operating manual.
There are no serviceable parts within the unit, hence the unit must be
taken to the dealer or factory for service.
Opening of any AeroFlash product by the user will void all warranty!
Never plug any unauthorized devices into the DB9 connectors! These
will certainly cause serious damage to the PowerBox, CanopyFlasher
and/or your computer. PowerBox cannot be connected to your
computer!
2.1 Terminology
PowerBox: stand-alone power supply and Flasher activator for
CanopyFlasher LITE only.
PowerBox PRO: all-in-one, stand-alone power supply and synchronised
flashing sequencing for one CanopyFlasher LITE and one FuselageFlasher.
CanopyFlasher: canopy mounted forward flashing device.
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FuselageFlasher: top or bottom fuselage external mounted, 360º by 180º
flashing device. This may also be an “external flasher” - not necessarily
supplied by AeroFlash (read further for compatibility).
CanopyConnector: the opposite 7-pin connector that is fitted to the
CanopyFlasher, and is mounted on the canopy or canopy frame, supplying
power and data between Nexus/PowerBox and the CanopyFlasher.
SidewallContact: a 7-pin contact fitted to the Nexus/PowerBox cable set,
which is to be mounted on the interior sidewall. It is universal for every
glider with a side opening canopy. It connects to the CanopyFlasher.
CanopyContact: a 7-pin contact fitted to the Nexus/PowerBox cable set,
which is to be mounted on the instrument panel cover, specially made for
Schempp-Hirth gliders, which connects to the CanopyFlasher. SH-glider
owners may also choose the SidewallContact if they prefer not to drill a
hole in the instrument panel cover.
3. System overview and installation planning
The CanopyFlasher LITE and AeroFlash BASIC Visual Awareness Light
system features multiple parts:
The system is designed to be
plug-and-fly. It comes complete
with everything you need. No
additional wiring, splitters or
soldering is required, other than connecting it to your aircraft’s power
supply. Typical installations can be done in 60 to 120 minutes. For an
overview of the scope of delivery please refer to chapter 3.1.
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PowerBox (PRO)
PowerBox (PRO) is fully stand-alone.
PowerBox powers the CanopyFlasher
LEDs and provides flashing timing.
PowerBox (PRO) is not connectable
to Flarm and does not have
Bluetooth features. It’s a simple,
cost-effective solution for those who
do not need all the “luxury” features.
PowerBox PRO as part of AeroFlash
BASIC kit can also supply power to
one FuselageFlasher and provides
optimised synchronised flashing
sequencing.
PowerBox (PRO) continuously monitors the temperature of the
CanopyFlasher system. If an overheat situation is present, it automatically
shuts down the system to prevent damage to the system and to your
expensive canopy. After a short cooling the system will restart
automatically if conditions permit. Don’t worry, the system generally
doesn’t get very warm in flight, but in summer conditions on ground
without air flow your glider is well protected.
A neat removable screw-terminal system allows a quick connection of the
power wires, and easy removal when needed. No need for soldering;
everything is plug-and-fly.
CanopyFlasher - canopy mounted, forward-facing flasher
CanopyFlasher is made from a high strength, UV-resistant ABS based
polymer. The unit is delivered as standard painted in a high quality, matte
“Space Grey” (Nextel like) finish.
Optionally it can be delivered in
different colors.
The heart of the CanopyFlasher
is the array of 6 extremely
bright CREE LEDs emitting
approximately 4000-4500
(red/white) Lumens, with
powerful, oval lenses; 2 beams
orientated vertically, and 4
beams orientated horizontally.
This makes the Flasher well visible at distances of even up to 3500m, ±30
degrees above and below- and up to ±45 degrees left and right of the nose.
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The CanopyFlasher system incorporated many safety features, like heat
sinks, a temperature sensor to prevent overheat conditions and two status
LEDs for indication of the operating modes.
Never look straight into the illuminated CREE LEDs as this will
certainly result in temporary blindness, with risk of permanent
damage to the eye sight! It is your responsibility to inform
anyone who is not familiar with this system.
FuselageFlasher - 360º external, top/bottom fuselage mounted flasher
The PowerBox system features an additional flasher data port for
connection to our Fusion/FuselageFlasher system. The FuselageFlasher is
made out of a very strong, super clear UV resistant epoxy and features 16
extremely bright CREE LEDs, emitting approximately 7500-8500
(red/white) Lumens. It can be installed on the top or bottom of the
fuselage, flashing in a 360 degrees view. The FuselageFlasher is extremely
sleek and aerodynamic, measured at only 110mm long x 15mm wide x
11mm high. Only one small hole of 5mm is required for the three power
wires. Mounting of the flasher can be done simply with the (included)
super strong 3M double sided adhesive foam tape, sealed off with some
silicone mounting kit for weather-proofing. A simple and sturdy mounting,
but less “permanent” than other solutions.
Install the FuselageFlasher on one of the wheel- or engine bay
doors (close to the center-line of the fuselage) to avoid drilling
in the fuselage. This is the quickest and easiest installation
with the least amount of impact on the airframe.
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3.1 Scope of delivery
CanopyFlasher LITE system:
1x PowerBox device.
1x CanopyFlasher with 3M double sided adhesive foam tape pre-applied
and cable set***.
1x DB9 - DB9 extension cable (1 meter).
1x Dual Lock adhesive tape for mounting of the PowerBox.
1x Vinyl sticker template for aligning the CanopyFlasher during installation.
1x 1 meter power cable with ON/OFF switch and marking/label.
*** The cable set version and length depends on the canopy opening
direction:
- Vertical opening canopies receive a DB9 connector set.
- Other glareshield/panel mounted DB9-connection solutions for
side-opening canopies on special request.
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AeroFlash BASIC system:
1x PowerBox PRO device.
1x FuselageFlasher, with 3M double sided adhesive foam tape pre-applied,
with 4 meter pre-attached AWG20 wiring (3 wires: red, red, black) - other
lengths available on request.
1x CanopyFlasher with 3M double sided adhesive foam tape pre-applied
and cable set***.
1x DB9 - DB9 extension cable (1 meter).
1x Dual Lock adhesive tape for mounting of the PowerBox PRO.
1x Vinyl sticker template for aligning the CanopyFlasher during installation.
1x 1 meter power cable with ON/OFF switch and marking/label.
*** The cable set version and length depends on the canopy opening
direction:
- Vertical opening canopies receive a DB9 connector set.
- Other glareshield/panel mounted DB9-connection solutions for
side-opening canopies on special request.
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NOT included, optionally available and may be required for the
installation:
Fuse/circuit breaker, 2A or 3A - available from us separately.
Silicone sealant/kit (for weather-proofing the FuselageFlasher).
Additional power cable. Crimp or soldering tools. Cable ties, cable clips.
3.2 Status LEDs
The CanopyFlasher LITE features two different colored status LEDs
indicating the following:
Green status LED:
Off
System switched off.
Steady
System operating normally (flashing).
Blinking (1 Hz)
Flasher temperature high, overheat protection active.
Red status LED:
Off
Flasher temperature normal
Blinking (1 Hz)
Flasher temperature high, overheat protection active.
GREEN and RED status LEDs blinking rapidly (2Hz) at the
same time indicate that an overheat condition is detected.
Subsequently, the CanopyFlasher is deactivated until the
overheat condition disappears.
3.3 Flashing logic
PowerBox (PRO) automatically starts flashing once switched on. The
CanopyFlasher and FuselageFlasher never flash at the same time. They
each alternate every pulse, meaning only one flasher is draining power at
the same time, resulting in lower peak currents and less stress on your
battery.
PowerBox (PRO) flashes at 3 flash-cycles followed by a rest/cooling cycle of
1250 milliseconds, continuously until switched off. The flashing sequencing
or timing cannot be changed.
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