AFP Imaging Mini-Medical Series Leitfaden
250 Clearbrook Rd.
Elmsford, N.Y. 10523
(914) 592-6100
AFP
"Mini-Medical" Series
X-Ray Film Processors
December 15, 2001 0000061122 REV 04
Installation, Operation,
Service & Parts Manual
AFP Imaging Corporation warrants to the original purchaser that each newAFP product is free from defects in
workmanship and material for 12 months from date of installation or 18 months from date of sale, whichever occurs first.
If no warranty card is returned to AFP within 30 days of installation, the maximum warranty period will be 13 months from
date of shipment from AFP’s warehouse. In the event any product or component of equipment is replaced by AFP
under this warranty, such item is covered by this same warranty for the remainder of the original period or ninety days
from the date of installation, whichever is longer. AFP’s obligation during this warranty period is expressly limited to repair
or, at its discretion, replacement of non-expendable original equipment or components which it finds defective.
Upon authorization from AFP, a proper party asserting a claim under this warranty shall prepay all transportation costs
and return the equipment to a location specified by AFP. That party shall also bear all reasonable service and labor
charges incident to any warranty claim. This warranty does NOT APPLY (1) to any expendable parts including, but not
limited to lamps, photocells, or consumable supplies (2) to any AFP product or component which has been repaired or altered
with parts or by persons not approved in writing by AFP, provided, however, that such approval is not to be
unreasonably withheld, or (3) to any product on which the serial number or name has been altered, defaced, or removed.
This warranty also shall NOT APPLY to any AFP product whose unsatisfactory performance or condition is due to:
- Instability of sensitized materials or chemical concentrations
and replenishing rates of chemical and wash water immersions or sequences;
- Lack of applied adequate quality production control procedures as
recommended by the sensitized material and chemical suppliers;
- Changes in characteristics or process procedures made by suppliers of
sensitized materials or chemicals after delivery of the AFP product to the purchaser;
- Lack of sufficient volume of sensitized materials for economical AFP product operation;
- Failure to follow the installation, maintenance, venting, or safety procedures
recommended for AFP product operation;
- Unusual physical or electrical stress;
- Accident, neglect, misuse, failure of electric power, air conditioning,
humidity control, transportation or causes other than ordinary use in the purposes
for which the product was intended;
THE ABOVE EXPRESS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED AND THERE ARE NO WARRANTIES BEYOND THOSE STATED IN THIS DOCUMENT. THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, OR INFERABLE FROM THE COURSE OF DEALING OR USAGE OF
TRADE, ARE EXCLUDED AND SHALL NOT APPLY TO THIS PRODUCT.
THE PROVISIONS FOR REPAIR OR REPLACEMENT OF DEFECTIVE PARTS PROVIDED IN THIS WARRANTY
SHALL BE THE EXCLUSIVE AND SOLE REMEDY OF THE PURCHASER. AFP SHALL NOT BE LIABLE FOR
ANY OTHER DAMAGES (WHETHER IN TORT, DUE TO NEGLIGENCE OR OTHERWISE) INCLUDING BUT NOT
LIMITED TO, LOSS OF LABOR, TIME, MATERIALS, CUSTOMER PROFITS, GOODWILL, OR ANY OTHER
INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE FURNISH-
ING, OPERATION OR FAULTY PERFORMANCE OF THIS PRODUCT. THIS EXCLUSIVE REMEDY SHALL NOT
BE DEEMED TO HAVE FAILED OF ITS ESSENTIAL PURPOSE SO LONG AS AFP IS WILLING AND ABLE TO
REPAIR OR REPLACE DEFECTIVE PARTS IN THE PRESCRIBED MANNER
THIS WRITING CONSTITUTES THE FINAL COMPLETE AND EXCLUSIVE EXPRESSION OF THE TERMS OF
WARRANTY AND REMEDY AS AGREED TO BY THE PARTIES TO THIS SALE. AFP NEITHER AUTHORIZES
NOR ADOPTS ANY STATEMENT MADE BY ANY REPRESENTATIVE WHICH DIFFERS FROM THE TERMS OF
THIS WRITING AND ALL SUCH STATEMENTS ARE SUPERSEDED BY THIS DOCUMENT.
AFP IMAGING CORP. 250 Clearbrook Road, Elmsford, N.Y. 10523
0000061122
WARRANTY
REVISION RECORD
Title: AFP X-Ray Film Processors "Mini-Medical Series"
Document Number: 0000061122
Revision Effective Date Description
01 August 1, 1992 Initial Release
02 January 1, 1997 Total Publication Revision
03 April 26, 2001 Warranty Page Revised
04 December 15, 2001 Total Publication Revision
Index
Mini Med Series0000061122
AFP Mini-Medical
X-Ray Film Processor
Table Of Contents
Section 0 - Safety Information
Section 1 - Introduction
Content 1-1
Description 1-1
Operation 1-2
Capabilities 1-2
Transport System 1-2...4
Developer System 1-4
Fixer System 1-4
Developer & Fixer Replenishment 1-5
Anti-Crystallization 1-5
Wash System 1-5
"No Plumbing" System (Optional) 1-5
Dryer System 1-6
Cover Interlock Switches 1-6
General Specifications 1-7...8
Accessories 1-9
Section 2 - Installation
Introduction 2-1
Pre-Installation 2-1
Location 2-1
Dimensions & Weight 2-2
Through-the-Wall Installation 2-2
Ventilation 2-2
Electrical 2-2
Plumbing 2-3
"No Plumbing" System Option 2-3
Installation 2-4
Set Up 2-4
Assemble Stand 2-4
Position Processor 2-4
Connect Replenishment 2-4
Replenish Mode 2-5
Batch Mode 2-6
Connect Plumbing 2-7
"No Plumbing" Option 2-7
Control Panel Position 2-8
I
Index
Mini Med Series 0000061122
Section 2 - Installation (Continued)
Processor Checkout 2-9
Operational Checkout 2-9...10
Transport Film 2-11
Complete Checkout 2-11
Processor Set Up Checklist 2-12
Operational Checklist 2-13
Notes 2-14
Section 3 - Operation
Controls and Indicators 3-1
User Controls 3-1
Power Switch 3-1
Manual Replenishment Switch 3-2
Power ON LED 3-2
Dev Temp LED 3-2
Wait LED 3-2
Low Dev LED 3-2
Drain Valves 3-2
Overflow Lines 3-2
Top Cover Interlock Switch 3-2
Loading Chemicals 3-3
Daily Start Up 3-4
Processor ON, Fill Wash Tank 3-4
Check Developer and Fixer Levels 3-4
Check Drive 3-4
Processing Film 3-5
Shutdown and Daily Cleaning 3-5
Drain Wash Tank 3-5
Clean Top Cover, Guides & Rollers 3-5
Wipe Off Processor 3-5
Quality Control 3-6
Developer 3-6
Fixer 3-6
Replenishment 3-7
Checklists for Daily Use 3-8
Startup 3-8
Operation 3-8
Shutdown and Daily Cleaning 3-8
II
Index
Mini Med Series0000061122
Section 4 - Maintenance
Maintenance Program 4-1
Maintenance Records 4-1
Cleaning 4-1
Mini-Medical Processor Maintenance Schedule 4-2
Daily 4-2
Weekly 4-2
Monthly 4-2
Yearly 4-2
Mini-Medical Processor Maintenance Log 4-3
Weekly Cleaning 4-4
Monthly Cleaning 4-5
Clean Tanks 4-6
Inspect Processor 4-6
Prepare Fresh Chemicals 4-7
Lubrication 4-7
Annual Maintenance 4-7
Removing Old Lubricants 4-8
Lubrication Points 4-8
Section 5 - Service
Content 5-1
Troubleshooting 5-1
Service Procedures 5-2
Service Procedures Index 5-2
Schematics 5-2
Troubleshooting Processor Problems 5-3...5
Service Procedure 5-1, Main Drive Belt 5-6
Service Procedure 5-1A, Film Sensors/Adjustments 5-7...8
Figure 5-1, Film Sensor Location Configurations 5-8
Service Procedure 5-2, Servicing Circulation Pumps 5-9...11
Figure 5-2, Recirculation Pump Head, Early Style 5-11
Figure 5-3, Recirculation Pump, Later Style 5-11
Service Procedure 5-3, Servicing Replenisher Pumps 5-12
Service Procedure 5-4, Circuit Descriptions &
Calibration Procedures 5-13...17
Developer Temperature Control 5-13
Developer Temperature Calibration 5-14
Dryer Temperature Control 5-14
Over Temperature Protection 5-15
Dryer Temperature Calibration 5-15
Replenishment Operation 5-16
Replenishment Calibration 5-16
Triacs & SCR's 5-17
Outputs 5-17
Fuses 5-17
III
Index
Mini Med Series 0000061122
Section 5, Service (Cont'd)
Service Procedure 5-5, Theory of Operation 5-18...5-19
Solution Temperature Control 5-18
Dryer Temperature Control 5-18
Solution Level Sensor 5-19
Automatic Shut-Off 5-19
AC Interface Board 5-19
Waveforms & Voltages 5-20...5-21
Schematics & Wiring Diagrams 5-22...5-30
Main Wiring Diagram 5-22
Dryer Rack Wiring Diagram 5-23
AC Interface Board Schematic 5-24
Logic Board Schematic 5-25
Logic Board Layout 5-26
AC Interface Board Layout 5-27
Ready Tone Generator Layouts & Schematics 5-28...5-29
LED Board Layout & Schematic 5-30
IV
Index
Mini Med Series0000061122
Section 6 - Parts
Introduction 6-1
How Parts Are Listed 6-1
When Ordering Parts 6-1
Maintenance Kit 6-1
Documentation 6-1
Part Listings
General Assembly 6-2
Figure 6-1, General Assembly 6-3
Figure 6-2a, Feed Tray & Control Chassis Assembly 6-4
Figure 6-2b, Feed Tray & Control Chassis Assembly 6-5
Figure 6-3, Drive System 6-6
Figure 6-4, Tank/Frame Assembly 6-7
Figure 6-5, Recirculation Pumps 6-8
Recirculation Pump Parts (For P/N 0000021145) 6-8
Wet Rack Assembly 6-9
Figure 6-6, Wet Rack Assembly, Top Roller Group 6-10
Figure 6-7, Wet Racks, Bottom Roller Group 6-11
Figure 6-8, Wet Racks, Film Guide Group 6-12
Figure 6-9, Wash Rack, Squeegee Roller Group 6-13
Dryer Assembly, Front Exit 6-14
Figure 6-10, Dryer Assembly, Full View 6-15
Figure 6-11, Dryer Assembly, Side View 6-15
Dryer Assembly, Rear Exit 6-16
Figure 6-12, Dryer Assembly, Rear Exit, Full View 6-17
Figure 6-13, Dryer Assembly, Rear Exit, Side View 6-17
Plumbing Schematic (Early Style Parts Listing) 6-18
Figure 6-14, Plumbing Schematic (Early Style) 6-19
Plumbing Schematic, (Later Style Parts Listing) 6-20
Figure 6-15, Plumbing Schematic (Later Style) 6-21
Notes 6-22
Section 7 - Accessories
Processor Support Stand 7-1
Support Stand Parts 7-2
Stand Turning Kit 7-3
Mounting Options Utilizing Turning Kit 7-4
Side Plumbing Kit 7-5
Through-the-Wall Installation Kit, Front Exit 7-6
Through-the-Wall Installation Kit, Rear Exit 7-7
Notes 7-8
V
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