Air Weigh BinMaxx Cloud Bedienungsanleitung

PN 901-0179-000 R2

Air-Weigh Customer Support: 888-459-3247

BinMaxx Cloud

Installation Guide

For Front End Loaders

Table of Contents

BinMaxx Cloud Overview................................................................1

Tools Required.................................................................................2

Installation Overview.......................................................................3

Installing the Deection Sensors...................................................5

Choosing a Location for the Brackets........................................5

 WeldingtheDeectionSensorBrackets...................................6

 InstallingtheDeectionSensorExtensionCables.................8

 PlacingtheDeectionSensorsintheBrackets.......................9

Installing the Proximity Bracket and Sensors............................10

 WeldingtheProxSensorBracket.............................................11

 InstallingtheLowandHighProxSensors..............................12

 AssemblingandInstallingtheProxSensorTargets..............12

 InstallingtheProxSensorCables.............................................13

Installing the Cab Electronics.......................................................13

 InstallingtheComLink.................................................................13

 InstallingtoanExistingWiringHarness..................................13

  InstallingtheComLinkWiringHarness......................14

InstallingtheDisplay....................................................................15

Installing Hardware for BinMaxx Cloud......................................16

SettingtheA/DValues................................................................17

  FirstSensorTorque.......................................................18

  AdjustingtheA/DReading...........................................19

FinalSensorTorque......................................................20

Adjusting the Proximity Sensors.................................................20

 AdjustingtheLOPROXSensor................................................20

 AdjustingtheHIPROXSensor.................................................22

Completing the Installation..........................................................24

 FinishingTouches.......................................................................24

 BreakingIntheDeectionSensors.........................................24

Notes...............................................................................................25

Limited Warranty...........................................................................27

Procedure for Warranty Claims...................................................28

BinMaxx Cloud Overview

TheBinMaxxCloudarmmountedscalecalculatesanddisplays

the content weight of any commercial container as it is lifted and

dumped.

BinMaxxCloudallowstheusertomeasurethecontentweightof

eachbin,recordtheliftnumberandGPScoordinatesofthetruck

oneachlift,andsendallliftinformationwirelesslytotheBinMaxx

Cloudbacko󰀩cesoftware.BinMaxxCloudcanbeinstalledon

multipletrucks,andtheusercanaccessandmanagealltruck

informationusingBinMaxx.net

BinMaxx.netiscloudbasedsoftware.Thefrontloader’sdailylift

datawillautomaticallyuploadtotheCloudafterstoppingfor30

secondswithin150ftline-of-sightoftheBaseStationbluetooth

receiverlocatedinthebacko󰀩ce.Auserwithcredentialscan

device.DetailedliftreportscanbedownloadedaseitheraMicrosoft

ExcelspreadsheetorPDFandimportedintoacompany’srouting

and/orbillingsystemsasdesired.

BinMaxxCloudscaleconsistsofacompleteBinMaxxCloudscale,

aGPSreceiver,andBluetoothtransmittertobeinstalledoneach

truckthatinteractswiththeBinMaxxCloudO󰀩ce.BinMaxxCloud

O󰀩cecontainsalaptopandBluetoothreceiverthatwillbeinstalled

atthebacko󰀩ce.OnlyoneBinMaxxCloudO󰀩ceisneededper

businesslocation.Refertothequickstartguideincludedwith

BinMaxxCloudO󰀩cefordirectionsonsettingupthepre-installed

o󰀩cesoftwareandloggingintoBinMaxx.net.

This manual assumes that you are installing BinMaxx Cloud

for the rst time. If you are replacing an existing BinMaxx with

BinMaxx Cloud, please refer to the retrot insert included with

your retrot kit.

Tools Required

• Grinderandmediumgritapperdisc

• Chalk or permanent marker

• Drilland5/16inchsocketandadapter

• Adjustablewrench

• 22mmsocketand120ft./lb.torquewrench

• Spraypaint

• Welder,MIGorARC

• C-clamps

• Tapemeasure

• Wirecutters

• AlignmentTool(callAir-Weighforpricing)

Optional Tools

• Deectionsensortestbox(P/N1001),availablefrom

Air-Weigh

A/D Box (P/N 1001)

Installation Overview

Thereare3componentsoftheBinMaxxCloudscaleyouwillinstall:

• Cabelectronicequipment:ComLink,interfacecable,

display,GPSdevice,BluetoothMobileDataLinkand5dBi

antenna

• Lowandhighproximitysensorsandcables

• Deectionsensorswithmountingbracketsandcables

Location of BinMaxx Cloud Components

SensorExtension

Cables(4)

BluetoothMobile

DataLink

Proximity

Switches

ComLinkModule

LCDDisplayCable

LCD

Display

Arm Bracket

DeectionSensors(2)

Arm Bracket

GPSDevice

ComLink Interface Wiring Harness

Cloud

Bluetooth Mobile DataLinkGPS Device

In-LineFuse Black Wire White Wire BlueWire

5800EDisplay

Connector Twoblackwires GrayWire,

NotUsed

High-Prox

Connector

BrownWire,

NotUsed

Low-ProxConnector

GPSin

HighProx

Sensor

LowProxSensor

PrinterRS232

(alsousedfor3rdparty

integrationbluetooth)

J1939

CAN

ComLink Connections

Power/Ground

AuxOut/Display

Antenna

LeftSensor RightSensor

Installing the Deection Sensors

Thedeectionsensorsmeasuretheexintheliftarmsasthetruck

raisesandlowersbins.BinMaxxusestwosensors,oneforeach

arm.Eachsensorismountedtoasetofarmbracketsoneachside

ofthetruck.

Choosing a Location for the Brackets

• Thebracketsshouldbeasclosetotheupperforward

curve(closesttotheforksofthetruck)whileremaining

level(i.e.notinthecurve).

• Thebracketsshouldnotbeplacedoveranyhydraulic

clamps,couplersorotherhardware.(OEMweldsmay

needtobegrounddowninordertoplacetheBinMaxx

armbracketinthemostoptimumlocation.)

• Thebracketsand/orarmsensorscannotbeincontact

withanyothertruckcomponent,suchasanarmmounted

hydrauliclineoranarmcable.

• Thebracketsneedtobeplacedinthesamepositionon

botharms.Verifypositioningonbotharmspriortowelding

thebracketsoneitherside.Ensurethattheposition

chosen does not have any interference on either side.

• Thebracketsshouldbeplacedsothatthereisenough

spacetoinstallorremovethedeectionsensors.Leave

thealignmenttool(Jig)inthebracketduringweldingto

ensurethatthereisenoughspace.

• If an arm weld seam or plug is located in the optimum

position for the arm

brackets, grind the arm weld

seam down until it is smooth

and ush with the arm and

then position and weld the

arm sensor brackets to that

location. Positioning of

the scale’s brackets must

supersede the existence

of any OEM welds when a

conict occurs.

Placing the Bracket on the Lift Arm

Welding the Deection Sensor Brackets

1. Assemblethejiginstallationkit(alignmenttool),asshown

above.Makesurethebrackethalvesarepushedush

against the spacer pins in the center of the jig and the space

betweenthebracketsisequalandconsistentbeforeand

aftertighteningthebolts.

2. Holdthebracket/jigassemblytotheundersideofthearm

overthelocationyouchoseforinstallationearlier.Thebottom

oftheJshapedbracketshouldfaceinboardtowardsthecab

tooptimizetheprotectionofthearmsensor.UseC-clampsto

holdthebracket/jiginplace.

3. Usingapermanentmarker,markthecircumferenceofthe

bracketholesonthearm.

4. RemovetheC-clampandbracket.Removethepaintonthe

armtobaremetalwhereindicatedbythemarker.Makesure

thereisnopaintremainingwherethebracketwillbewelded.

5. Replacethebracketoverthesandedareaandsecurethem

inplacewiththeC-clamps.

Assembling the Bracket and Alignment Tool Jig (# 111-0025)

Small Black Circles Indicate Tack-Weld Locations

Tackweldthe

top,bottom,

right and left of

eachcircle.Thenthe

entirecircumference.

6. Conrmbracketsareushagainstarmwithnointerference

fromtubeclamps,armwelds,etc.

7. UsingaMIGorARCwelder,tack-weldinsidethetwobracket

holes(top,bottom,left,andright,asindicatedabove)and

then weld the circumference of the hole. Do not weld in

any other location.

8. Whentheweldsarecompletelycooled,removethe

C-clamps.

9. Removethetwoboltsfromthebracketandjigassemblyand

removethejig.Paintthebracketandanybaremetal.Avoid

gettingpaintinsideofthebracketwhereitcradlesthesensor.

10.Repeatthesteps1-9onthesecondarm.

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