AIRLESSCO 3A1182B Leitfaden

3A1182B

Operation/Repair/Parts

Airless Paint Sprayer

For application of architectural paints and coatings.

Airlessco - EZ Rent 570 Hi Boy (24F585), EZ Rent 570 Lo Boy (24F586)

Airlessco - EZ Rent 700 Hi Boy (24F588), EZ Rent 700 Lo Boy (24F587)

3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

ti16138a

ti16139b

Series B

Warnings

23A1182B

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNINGWARNINGWARNING

WARNING

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of

electric shock by providing an escape wire for the electric current. This product is equipped with a cord

having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that

is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either

flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes is the

grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely

understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a

qualified electrician.

• This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug

illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that

accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG

(2.5 mm2) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

Warnings

3A1182B 3

WARNINGWARNINGWARNING

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

• Do not spray flammable or combustible materials near an open flame or sources of ignition such as

cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity

creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray

system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall

be properly grounded to protect against static discharge and sparks. Use Graco conductive or

grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.

• Do not use a paint or a solvent containing halogenated hydrocarbons.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. Keep pump

assembly in a well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets

(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents

manufacturer’s safety instructions.

• Fire extinguisher equipment shall be present and working.

• Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or

cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.

ELECTRIC SHOCK HAZARD

This equipment must be grounded.Improper grounding, setup, or usage of the system can cause electric

shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

Warnings

43A1182B

SKIN INJECTION HAZARD

Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with

any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Airlessco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while

spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure

before removing the nozzle tip to clean.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn

off the unit and follow the Pressure Relief Procedure for turning off the unit.

• High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event

that injection occurs, get immediate surgical treatment.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3000 psi. Use Airlessco replacement parts or accessories that are

rated a minimum of 3000 psi.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn

off the unit and follow the Pressure Relief Procedure for turning off the unit.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

• Do not expose the hose to temperatures or to pressures in excess of those specified by Airlessco.

• Do not use the hose as a strength member to pull or lift the equipment.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical

reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or

property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier

for compatibility.

WARNINGWARNINGWARNING

WARNING

Warnings

3A1182B 5

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area

of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of

toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNINGWARNINGWARNING

WARNING

Component Identification

63A1182B

Component Identification

ti17301a

APower switch Turns sprayer ON and OFF

B Pressure Control Knob Adjusts pressure. Turn clockwise to increase pressure and

counterclockwise to decrease pressure.

C Prime/Pressure Relief Valve Primes pump and relieves pressure from gun, hose and tip.

D Prime/Pressure Relief Valve Open

Position

Relieves pressure from gun, hose and tip and primes the unit

when in the open position. Valve is in open position when there

is a wider gap between valve handle and cam body. Refer to

Pressure Relief Procedure page 7

E Prime/Pressure Relief Valve Closed

Position

Pressurizes system when closed. Valve is in closed position

when there is a slight gap between valve handle and cam body.

Operation

3A1182B 7

Operation

Pressure Relief Procedure

1. Engage the gun trigger lock. Refer to the separate

instruction manual provided with gun for safety fea-

tures and how to engage the trigger lock.

2. Turn the unit off.

3. Disengage the gun trigger lock and trigger the gun

to relieve residual fluid pressure.

Hold metal part of the gun in contact with

grounded metal pail. Use minimum pressure.

4. Turn Prime/Pressure Relief Valve (PR Valve) to the

open (priming) position to relieve residual pressure

There will be a wider gap between valve handle and

cam body when in open position.

NOTE: The valve handle can move both clockwise and

counterclockwise and can face different directions.

5. Re-engage gun trigger lock and close Prime/Pres-

sure Relief Valve. When in the closed position there

is only a very slight gap

If the spray tip or hose is clogged, follow Steps 1

through 5 above. Expect paint to splash into the

bucket while relieving pressure during Step 4.

NOTE: If you suspect that pressure hasn’t been relieved

due to damaged Prime/Pressure Relief Valve, or other

reason, slowly loosen the tip nut or hose coupling to

relieve the pressure.

Setup

Connect the hose and gun

1. Remove the plastic cap plug from the outlet and

screw a conductive or grounded 3000 psi spray

hose onto fluid outlet.

2. Connect an airless spray gun to the other end of the

hose. Do not install spray tip.

NOTE: Do not use thread sealer on swivel unions as

they are made to self seal.

To reduce risk of injury, follow this pressure relief pro-

cedure whenever you see this symbol throughout this

manual, Also, perform this procedure whenever you:

•Stopspraying

• Check or repair any part of this system

• Install or clean spray nozzle

ti1589a

• To reduce the risk of static sparking, fire or

explosion which can result in serious bodily injury

and property damage. Always ground the sprayer

and system components and the object being

sprayed, as instructed in the safety warning section

of this manual.

• Ensure electrical service is 120 VAC, 15 amp

minimum and the outlet is properly grounded.

• For generator power, a minimum 7000 watt

generator with a voltage regulation must be used.

ti14790a

ti14791a

Operation

83A1182B

Fill the Packing Nut/Wet Cup

1. Fill the Packing Nut/Wet Cup with 5 drops of Air-

lessco Throat Seal Oil (TSO).

Flush the Sprayer

1. Flush the sprayer. See Flushing Procedure on

page 8.

Prime and Flush Storage Fluid

Before beginning a new spraying project you need to

prime the sprayer and flush the storage fluid out of the

sprayer.

Oil- or Water-based Materials

• When changing from water-based material to oil

based material, flush with soapy water and then

mineral spirits.

• When changing from oil based material to water

base material, flush with mineral spirits, followed by

soapy water, then a clean water flush.

• When flushing with solvents, ground pail and gun.

• Flush before changing colors, before fluid can dry in

the equipment, at the end of the day, before storing,

and before repairing equipment.

Flushing

1. Make sure the gun trigger lock in engaged and there

is no spray tip in the gun. Refer to the separate

instruction manual provided with gun for safety fea-

tures and how to engage the trigger lock.

2. Pour enough clean, compatible solvent into a large,

empty metal pail to fill the pump and hoses.

3. Place the suction tube into the pail or place the pail

under the pump.

4. Turn Pressure Control Knob to low.

5. Open the prime/pressure relief valve to the open -

“Priming Position”. This will allow an easy start.

NOTICE

The equipment was tested with lightweight oil,

which is left in the fluid passages to protect parts.

To avoid contaminating your fluid with oil, flush the

equipment with a compatible solvent before using

the equipment for the first time.

• To reduce the risk of static sparking, which can

cause fire or explosion, always hold a metal part of

the gun firmly against the metal pail when flushing.

This also reduces splashing.

• Always remove the spray tip before flushing.

ti16028a

ti16048a

HIGH PRESSURE

Closed (Pressure) Open

(Priming and Pressure Relief)

ti14791a

ti16049a

Operation

3A1182B 9

6. Turn the engine ON/OFF switch to ON.

7. Point the gun into the metal pail and hold a metal

part of the gun firmly against the pail. Maintain firm

metal to metal contact between gun and container.

8. Disengage the gun trigger lock and squeeze the

trigger. At the same time, slowly turn the pressure

control knob clockwise, just enough to move liquid

at low pressure.

9. Allow the pump to operate until clean solvent comes

from the gun.

10. Release the trigger and engage the gun trigger lock.

11. If you are going to start spraying, place the pump or

suction tube into the supply container. Release the

gun trigger lock and trigger the gun into another

empty, metal container, holding a metal part of the

gun firmly against the metal pail, forcing the solvent

from the pump and hose. When paint starts coming

from gun, turn pressure control knob to minimum

pressure, place prime/pressure relief valve in prime

(open) position and engage the gun trigger lock.

12. If you are going to store the sprayer, remove the

suction tube or pump from the solvent pail, force the

solvent from the pump and hose. Engage the gun

trigger lock. See Storage, 10.

13. Whenever shutting down the sprayer, follow Pres-

sure Relief Procedure, page 7.

Startup

1. Prepare the material according to the material man-

ufacturer’s recommendations.

2. Place the suction tube into the material container.

3. Start the sprayer.

a. Prime/PR Valve must be “OPEN” in the prim-

ing position.

b. After ensuring the gun trigger lock is engaged,

attach tip and safety guard.

c. Turn the engine ON/OFF switch to the “ON”

position.

d. Turn the Pressure Control Knob clockwise to

prime the pump.

e. After the pump is primed, turn the Prime/PR

Valve to the “CLOSED” position.

f. Turn Pressure Control Knob to the desired

spray pressure.

g. Disengage the gun trigger lock to begin spray-

ing.

NOTICE

To prevent damage and freezing during storage,

never leave water in the fluid pump

ti15989a

Operation

10 3A1182B

Adjusting the Pressure

When adjusting the pressure, turn the Pressure Control

Knob clockwise to increase pressure and counterclock-

wise to decrease pressure. Always use the lowest pres-

sure necessary to completely atomize the material. If

more coverage is needed, use a larger tip rather than

increasing the pressure.

NOTE: Operating the sprayer at higher pressure than

needed wastes material, causes early tip wear, and

shortens sprayer life.

NOTE: Check the spray pattern. The tip size and angle

determines the pattern width and flow rate.

Shutdown

1. Relieve Pressure, page 7.

2. Clean the tip and gun as recommended in the sepa-

rate Gun Manual supplied with the gun.

3. If spraying water-based material or a material that

could harden in the sprayer overnight, flush the

sprayer after use. See Flushing, page 8.

4. For long tern shutdown or storage, see Flushing,

page 8.

Storage

Short Term

1. Flush sprayer with compatible solvent before stor-

ing, then fill the pump and hoses with an oil based

solvent such as mineral spirits or Graco or Airlessco

Pump Armor.

• For oil base paint: flush with mineral spirits

• For water-base paint: flush with water, then min-

eral spirits and leave the pump, hose and gun

filled with mineral spirits.

Long Term

For longer storage, use Graco or Airlessco Pump Armor.

Shut off sprayer, Relieve Pressure, page 7, and make

sure prime/pressure relief valve is left open.

Start Up After Storage

Before using water-base paint, flush sprayer with soapy

water and then a clean water flush. When using oil-base

paint, flush out the mineral spirits with the material to be

sprayed.

NOTE: Always store unit indoors.

• To reduce the risk of injection, never hold your

hand, body, fingers or hand in a rag in front of the

spray tip when cleaning or checking for a cleared

tip. Always point the gun toward the ground or into

a waste container when checking to see if the tip is

cleared or when using a self cleaning tip.

• When you spray into the paint bucket, always use

the lowest spray pressure and maintain firm metal

to metal contact between the gun and container.

• To stop the unit in an emergency, turn the engine

off. Then relieve the fluid pressure in the pump and

hose. See Pressure Relief Procedure, page 7

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