Airmax SilentAir G25 Bedienungsanleitung

Important Information .................. 2

Product Contents ........................ 2

Installation Instructions.................3-7

Changing the Air Filter ................... 8

Notes .................................. 8

Table of Contents:

INSTALLATION MANUAL

Item #510108

SilentAir™G25

(RP25 74R)

Maintenance Kit

IMPORTANT INFORMATION:

Please read these instructions thoroughly before use. Failure to follow instructions may

result in equipment damage or failure, losses, injury or death.

WARNING:

To reduce the risk of electric shock or injury:

• ALWAYS unplug the compressor from power source and remove pressure from

airlines before installing the maintenance kit.

IMPORTANT: Airmax® is not responsible for equipment damage or failure, losses,

injury or death resulting from failure to follow safety precautions, misuse or

abuse of equipment.

PRODUCT CONTENTS:

ACylinder Sleeve

BCylinder Gasket

CPiston Cup

DO-Ring Gasket

E2 Leaf Valves

F4 Screws (The 2 with the Torx head

will not be used)

What’s Included:

Torx head will

not be used

airmaxeco.com | 866-424-7629

Installation of Your G25 (RP25 74R) Rocking

Piston Compressor Maintenance Kit

• 5/32” Allen Wrench

• 1/8” Allen Wrench

• Flathead Screwdriver

• Small Pick Tool

Tools Required:

Step 1

Use a 5/32” Allen wrench to remove

the four screws holding down the

cylinder head.

Step 2

Remove the cylinder head and valve

plate and set to the side.

See Video Instructions of the RP25 (74R)

Maintenance Kit installation online at

airmaxeco.com/InstallRP25

contactus@airmaxeco.com 3

Step 4

Use a 1/8” Allen wrench to remove

the two screws on the piston.

Step 5

Remove and discard the worn

piston cup and position the new

one beneath the piston retainer

plate making sure the lip of the new

piston cup faces up.

Step 3

Remove and discard the old

cylinder sleeve.

Piston Cup

Piston Retainer Plate

airmaxeco.com | 866-424-7629

Step 7

Using a athead screwdriver,

remove the screw holding the

leaf valve to the valve plate. If

necessary, the screw can be heated

for 10-15 seconds using a propane

torch. Be sure the head and screw

have cooled completely before

continuing to Step 8.

Step 8

Discard the old leaf valves but

be sure to save the screw, square

washer and valve limiter.

contactus@airmaxeco.com

Step 6

Firmly push the piston retainer plate

with piston cup into the cylinder

sleeve. Flip over to ensure the piston

cup is properly aligned within

the cylinder sleeve. Reinstall the

cylinder sleeve on the compressor

and secure the piston retainer plate

using the two new screws from your

maintenance kit (Recommended

Torque: 34-38 in lb).

Step 9

Install the leaf valve, ensuring the leaf

valve and limiter are located on the

side opposite of the o-ring gasket.

Place the leaf valve with the limiter on

top in the “U” shaped groove on the

valve plate and cover the hole. Ensure

the curved portion of the limiter rests

on the leaf valve.

Step 10

While holding the leaf valve and

limiter in place, on the reverse side,

line up the second leaf valve to cover

the opposite hole. Insert the screw

and square washer and secure the

leaf valves into place. Ensure each leaf

valve completely covers the holes in

the valve plate and that they are NOT

covering the same hole.

Valve Limiter

U-Shaped Groove

airmaxeco.com | 866-424-7629

contactus@airmaxeco.com

Step 12

Place the valve plate back onto the

compressor body. Remove and

replace the old cylinder gasket.

Step 13

Flip the cylinder head back onto

the compressor, align and push

rmly into place. Reinstall the four

screws using a 5/32” Allen wrench.

Tighten down rmly to complete

the installation (Recommended

Torque: 47-50 in lb).

Once complete, we recommend

to change the compressor air lter.

See instructions on pg. 8.

Step 11

Remove the old o-ring gasket using

a small pick tool and replace.

THANK YOU FOR CHOOSING:

Airmax, Inc.

15425 Chets Way Street

Armada, MI 48005

866-424-7629

www.airmaxeco.com

#510524 V1.1

Changing the Air Filter:

Changing the air lter should be done every 3-6 months

To replace the air lter, hold the base of the air lter and turn the top

counterclockwise to remove the air lter cap. Replace the old air lter

element with a new one.

NOTES

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