Airwell GC 36 DCI Bedienungsanleitung

DC Inverter 10.0 / 12.5 / 14.0 kW

NOVEMBER ─2008

Outdoor Units Indoor Units

GC 36 DCI DLS 36 DCI

DHC 36 DCI

GC 43 DCI DLS 43 DCI

DHC 43 DCI

GC 60 DCI CD 60 DCI

REFRIGERANT R410A

HEAT PUMP

SM GCDCI 2-A.2GB

CONTENTS

LIST OF EFFECTIVE PAGES

SM GCDCI 2-A.2 GB

LIST OF EFFECTIVE PAGES

Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page

(when none indicates no changes in the relevant page). All pages in the following list represent

effected/ non effected pages divided by chapters.

Dates of issue for original and changed pages are:

Original ....... 0 ........ February 2007

Total number of pages in this publication is 215 consisting of the following:

Page

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●Zero in this column indicates an original page.

*Due to constant improvements please note that the data on this service manual can be modified with out notice.

** Photos are not contractual.

CONTENTS

TABLE OF CONTENTS

SM GCDCI 2-A.2 GB

Table of Contents

1. INTRODUCTION ...................................................................................................1-1

2. PRODUCT DATA SHEET......................................................................................2-1

3. RATING CONDITIONS..........................................................................................3-1

4. OUTLINE DIMENSIONS .......................................................................................4-1

5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1

6. AIRFLOW CURVES ..............................................................................................6-1

7. SOUND LEVEL CHARACTERISTICS ..................................................................7-1

8. ELECTRICAL DATA..............................................................................................8-1

9. WIRING DIAGRAMS .............................................................................................9-1

10. REFRIGERATION DIAGRAMS.............................................................................10-1

11. TUBING CONNECTIONS......................................................................................11-1

12. CONTROL SYSTEM .............................................................................................12-1

13. TROUBLESHOOTING ..........................................................................................13-1

14. SERVICING ...........................................................................................................14-1

15. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................15-1

16. OPTIONAL ACCESSORIES .................................................................................16-1

17. APPENDIX A .........................................................................................................17-1

1-1

INTRODUCTION

SM GCDCI 2-A.2 GB

1. INTRODUCTION

1.1 General

The new GC 36 / 43 / 60 DC INVERTER ducted split unit range comprises the following

RC (heat pump) models:

• DLS 36

• DLS 43

• DHC 36

• DHC 43

• CD 60

Remote control compatibility

The units are compatible with remote controls RC3, RC4, RCW1, RCW2, RC7.

Inverter description

Unlike standard units (fix RPM) that are selected according to their nominal capacity to

overcome the maximum required load, DC Inverter units can be selected to a smaller

nominal capacity range unit.

It made possible due to the ability of inverters to reach a much higher capacity level

(indicated as Maximum Capacity) which is around 115-130% of the nominal capacity.

1.2 Main Features

High Technology

•Sine wave DC Compressor drive.

•DC-BL-SL (DC Brush-Less Sensor less) Inverter Compressor.

•DC-BL Inverter Outdoor Fan.

•Fuzzy Logic Adaptive Control.

System Features

•Variable cooling and heating capacity from 30% to 115% (of rated capacity).

•High COP “A-B” class energy rating (Most units).

•Low noise levels.

•Pre-charged system up to 30m.

•Tubing up to 70m length / 30m height difference.

•Networking connectivity.

•Current limitation setting for circuit breaker size reduction (if required).

•Dry contact inputs:

♦Standby.

♦Night mode (for silent operation in cooling).

Power Shedding (to control maximum power consumption).

•Dry contact output:

♦Alarm

♦Base Heater

♦Crank Case Heater

CONTENTS

1-2

INTRODUCTION

SM GCDCI 2-A.2 GB

•HMI Display consists of 7-segments shows system diagnostics and setup.

•Monitoring software (PC port for high level service).

•Cooling operation at outdoor temperature down to -10°C.

•Heating operation at outdoor temperature down to -15°C.

•Up to 100Pa (4-5HP) and 200Pa (6HP) External static pressure.

1.3 Indoor Unit

The DLS DCI indoor unit is a low silhouette ducted unit, and can be easily fitted to many

type of residential and commercials applications.

•Low silhouette units 300 mm height.

•High technology plastic fan and fan housing.

•Drain pool at bottom of unit with internal downward slope.

•Over-flow switch, stops compressor operation in case of a blocked drainage.

•Bended coil hydrophilic coated aluminum fins.

•3-speed fan motor and an extra speed in case a higher external static pressure re-

quired.

•Tubing connections at the back of the unit to allow easy outlet to both sides of the

unit.

•Easy installation and service access.

•Infrared remote control with liquid display unit (LCD).

•Field options:

(1) External water pump.

(2) Airconet connection.

(3) Plenum kit for connection of flexible duct hoses at air outlet.

1.4 Filtration

•The unit is equipped with pre filters.

•Easy and versatile access, rear or bottom, can be easily adjusted by the installer.

1.5 Control

The micro processor indoor controller, and an infrared remote control, supplied as

standard, provides complete operating function and programming.

For further details, please refer to the Operation Manual, Appendix A.

1.6 Outdoor Unit

The GC DCI outdoor units can be installed as floor or wall mounted units by using a wall-

supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing

long life resistance. All outdoor units are pre-charged. For further information, please

refer to the Product Data Sheet, Chapter 2.

•Compressor mounted in a soundproofed compartment.

•Improved 3-blades axial fans for noise reduction.

•Outdoor coil with hydrophilic fins optimized for operation with R410A refrigerant.

CONTENTS

1-3

INTRODUCTION

SM GCDCI 2-A.2 GB

•Fan grill air outlet.

•Service valves” flare” type connection.

•Service ports for high/ low pressure measurement.

•Interconnecting wiring terminal blocks.

1.7 Tubing Connections

Flare type-interconnecting tubing to be produced on site.

Units can be installed with 70-meter pipe length and 30 meter height difference without

oil traps.

For further details, please refer to the Installation Manual, Chapter 17.

1.8 Accessories

No. Item

1. RCW Wall Mounted Remote Control

2. RCW2 (BMS) Wall Mounted Remote Control

3. Base Heater

4. Crank case Heater

5. Room thermostat

For further details, please refer the Optional Accessories, Chapter 16.

1.9 Inbox Documentation

Each unit includes its own installation and operation manuals.

1.10 Matching Table

1.10.1 R410A

OUTDOOR

UNITS

INDOOR UNITS

MODEL DLS 36

DCI

DLS 43

DCI

DHC 36

DCI

DHC 43

DCI CD 60 DCI

GC 36 DCI √√

GC 43 DCI √√

GC 60 DCI √

CONTENTS

2-1

PRODUCT DATA SHEET

SM GCDCI 2-A.2 GB

2. PRODUCT DATA SHEET

2.1 DLS 36 DCI / GC 36 DCI

Model Indoor Unit DLS 36 DCI

Model Outdoor Unit GC 36 DCI

Installation Method DUCTED

Characteristics Units Cooling Heating

Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 34100(10900÷39200) 38200(9200 ÷ 42650)

kW 10.0(3.8 ÷ 11.5) 11.2(2.6 ÷ 12.5)

Power input - Nominal (Minimum ~ Maximum)(1) kW 3.125(1.400 ÷ 4.400) 3.390(1.000 ÷ 4.450)

EER (Cooling) or COP(Heating) (1) W/W 3.2 3.3

Energy Efficiency Class “A” “C”

Power supply V/Ph/Hz 230 / 1 / 50

Rated current (Nominal) A 14.0 15.2

Starting current A 10

Circuit breaker rating A 25

INDOOR

Fan type & quantity Centrifugal x 1

Fan speeds H/M/L RPM 890 / 800 / 670

Air flow (2) H/M/L m3/hr 2170 / 1880 / 1440

External static pressure Min-Max Pa 20 -100

Sound power level (3) H/M/L dB(A) 71 / 67 / 62

Sound pressure level (4) H/M/L dB(A) 52 / 49 / 47

Moisture removal (Nominal) l/hr 3.3

Condensate drain tube I.D mm 19

Dimensions WxHxD mm 854/297/816

Weight kg 33

Package dimensions WxHxD mm 1010/342/917

Packaged weight kg 38

Units per pallet units 6

Stacking height units 6

OUTDOOR

Refrigerant control Electronic Expansion Valve

Compressor type, model Scroll

Motor type DCBL Inverter

Fan type & quantity Axial 2 x 493 Ømm

Fan speeds H/L RPM 900 – 100 (Continuous)

Airflow Max m3/hr 5.200

Sound power level(3) Nom C/H dB(A) 67 / 69

Sound pressure level(4) Nom C/H dB(A) 56 / 57

Dimensions WxHxD mm 900 / 1255 / 340

Weight kg 110

Package dimensions WxHxD mm 985 / 1395 / 435

Packaged weight kg 120

Units per pallet Units 1

Stacking height units 1

Refrigerant type R410A

Refrigerant charge(standard connecting tubing

length) Kg(m) 2.9 / 30

Additional charge per 1 meter g/m 38

Connections between

units

Liquid line In.(mm) 3/8" (9.52)

Suction line In.(mm) 5/8" (15.875)

Max.Tubing Length m. 70

Max.Height Difference m. 30

Operation control type LCD Remote control

Heating elements kW —

Others

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1.0 meter distance from unit.

CONTENTS

2-2

PRODUCT DATA SHEET

SM GCDCI 2-A.2 GB

2.2 DLS 43 DCI / GC 43 DCI

Model Indoor Unit DLS 43 DCI

Model Outdoor Unit GC 43 DCI

Installation Method Ducted

Characteristics Units Cooling Heating

Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 42650(16050÷47750) 47750(15000÷54600)

kW 12.5 (4.7 ÷ 14.0) 14.0 (4.4 ÷ 16.0)

Power input - Nominal (Minimum ~ Maximum) (1) kW 4.170 (1.500 ÷ 5.700) 4.300 (1.100 ÷ 5.500)

EER (Cooling) or COP(Heating) (1) W/W 3.0 3.25

Energy efficiency class “B” “C”

Power supply V/Ph/Hz 230 / 1 / 50

Rated current (Nominal) A 19.7 19.0

Starting current A 10

Circuit breaker rating A 32

INDOOR

Fan type & quantity Centrifugal x 1

Fan speeds H/M/L RPM 935 / 855 / 760

Air flow (2) H/M/L m3/hr 2160 / 1950 / 1620

External static pressure Min-Max Pa 30-100

Sound power level (3) H/M/L dB(A) 71 / 67 / 62

Sound pressure level (4) H/M/L dB(A) 52 / 49 / 47

Moisture removal (Nominal) l/hr 4.6

Condensate drain tube I.D mm 19

Dimensions WxHxD mm 854 / 297 / 816

Weight kg 33

Package dimensions WxHxD mm 1010 / 342 / 917

Packaged weight kg 38

Units per pallet units 6

Stacking height units 6

OUTDOOR

Refrigerant control Electronic Expansion Valve

Compressor type, model Scroll

Motor type DCBL Inverter

Fan type & quantity Axial 2 x 493 Ømm

Fan speeds H/L RPM 900 – 100 (Continuous)

Air flow H/L m3/hr 5,700

Sound power level(3) Nom C/H dB(A) 69 / 70

Sound pressure level(4) Nom C/H dB(A) 56 / 58

Dimensions WxHxD mm 900 / 1255 / 340

Weight kg 110

Package dimensions WxHxD mm 985 / 1395 / 435

Packaged weight kg 120

Units per pallet Units 1

Stacking height units 1

Refrigerant type R410A

Refrigerant charge(standard connecting

tubing length) Kg(m) 3.1 / 30

Additional charge per 1 meter g/m 38

Connections

between units

Liquid line In.(mm) 3/8" (9.52)

Suction line In.(mm) 3/4" (19.0)

Max.Tubing Length m. 70

Max.Height Difference m. 30

Operation control type LCD Remote control

Heating elements kW

Others

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1.0 meter distance from unit.

CONTENTS

2-3

PRODUCT DATA SHEET

SM GCDCI 2-A.2 GB

2.3 DHC 36 DCI / GC 36 DCI

Model Indoor Unit DHC 36 DCI

Model Outdoor Unit GC 36 DCI

Installation Method DUCTED

Characteristics Units Cooling Heating

Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 34,100 (10,250-40,950) 39,250 (12,000-42,650)

kW 10.0 (3.0-12.0) 11.5(3.5-12.5)

Power input - Nominal (Minimum ~ Maximum) (1) kW 3.05 (1.30-4.20) 3.10 (1.10-3.60)

EER (Cooling) or COP(Heating) (1) W/W 3.30 3.70

Energy efficiency class “A” “A”

Power supply V/Ph/Hz 230 / 1 / 50

Rated current (Nominal) A 14.0 14.2

Starting current A 10

Circuit breaker rating A 25

INDOOR

Fan type & quantity Centrifugal x 1

Fan speeds H/M/L RPM 1060 / 1000 / 840

Air flow (2) H/M/L m3/hr 1980 / 1820 / 1390

External static pressure Min-Max Pa 20-100

Sound power level (3) H/M/L dB(A) 73 / 71 / 65

Sound pressure level (4) H/M/L dB(A) 52 / 50 / 45

Moisture removal (Nominal) l/hr 3.1

Condensate drain tube I.D mm 19

Dimensions WxHxD mm 790X400X600

Weight kg 36

Package dimensions WxHxD mm 825X425X610

Packaged weight kg 38

Units per pallet units 8

Stacking height units 4

OUTDOOR

Refrigerant control Electronic Expansion Valve

Compressor type, model Scroll

Motor type DCBL Inverter

Fan type & quantity Axial 2 x 493 Ømm

Fan speeds H/L RPM 900 – 100 (Continuous)

Airflow Max m3/hr 5,200

Sound power level(3) Nom C/H dB(A) 67 / 69

Sound pressure level(4) Nom C/H dB(A) 56 / 57

Dimensions WxHxD mm 900X1255X340

Weight kg 110

Package dimensions WxHxD mm 985X1395X435

Packaged weight kg 120

Units per pallet Units 1

Stacking height units 1

Refrigerant type R410A

Refrigerant charge(standard connecting

tubing length) Kg(m) 2.9 / 30

Additional charge per 1 meter g/m 38

Connections

between units

Liquid line In.(mm) 3/8" (9.52)

Suction line In.(mm) 5/8" (15.875)

Max.tubing length m. 70

Max.height difference m. 30

Operation control type LCD Remote control

Heating elements kW —

Others

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1.0 meter distance from unit.

CONTENTS

2-4

PRODUCT DATA SHEET

SM GCDCI 2-A.2 GB

2.4 DHC 43 DCI / GC 43 DCI

Model Indoor Unit DHC 43 DCI

Model Outdoor Unit GC 43 DCI

Installation Method DUCTED

Characteristics Units Cooling Heating

Capacity - Nominal (Minimum ~ Maximum)(1) Btu/hr 42,650 (11,940-47,770) 47,770 (12,280-54,590)

kW 12.5 (3.5-14.0) 14.0 (3.6-16.0)

Power input - Nominal (Minimum ~ Maximum)(1) kW 4.1 (1.65-5.5) 4.1 (1.1-5.2)

EER (Cooling) or COP(Heating) (1) W/W 3.05 3.4

Energy efficiency class B B

Power supply V/Ph/Hz 230 / 1 / 50

Rated current A 18.8 18.6

Starting current A 10

Circuit breaker rating A 32

INDOOR

Fan type & quantity Centrifugal x 1

Fan speeds H/M/L RPM 930 / 830 / 740

Air flow (2) H/M/L m3/hr 2500 / 2100 / 1600

External static pressure Min-Max Pa 20-100

Sound power level (3) H/M/L dB(A) 72 / 68 / 64

Sound pressure level (4) H/M/L dB(A) 54 / 51 / 45

Moisture removal (Nominal) l/hr 3.8

Condensate drain tube I.D mm 19

Dimensions WxHxD mm 1150X400X700

Weight kg 46

Package dimensions WxHxD mm 1195X440X730

Packaged weight kg 50

Units per pallet units 8

Stacking height units 4

OUTDOOR

Refrigerant control Electronic Expansion Valve

Compressor type, model Scroll

Motor type DCBL Inverter

Fan type & quantity Axial 2 x 493 Ømm

Fan speeds H/L RPM 900 – 100 (Continuous)

Air flow Max m3/hr 5,700

Sound power level(3) Nom C/H dB(A) 69 / 70

Sound pressure level(4) Nom C/H dB(A) 56 / 58

Dimensions WxHxD mm 900X1255X340

Weight kg 110

Package dimensions WxHxD mm 985X1395X435

Packaged weight kg 120

Units per pallet Units 1

Stacking height units 1

Refrigerant type R410A

Refrigerant charge(standard connecting

tubing length) Kg(m) 3.3 / 30

Additional charge per 1 meter g/m 38

Connections

between units

Liquid line In.(mm) 3/8" (9.52)

Suction line In.(mm) 3/4" (19.0)

Max.tubing length m. 70

Max.height difference m. 30

Operation control type LCD Remote control

Heating elements kW —

Others

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1.0 meter distance from unit.

CONTENTS

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