Airwell GCD 036 DCR Bedienungsanleitung

DC Inverter 10.0 / 12.5 / 14.0 kW

MARCH  2009

Outdoor Units Indoor Units

GCD 036 DCR

DLS 36

DHC 36

CKD 036

FBD 036

GC 36 DCI DLS 36

DHC 36

GC 43 DCI

DLS 43

DHC 43

CKD 045

FBD 045

GC 60 DCI CD 60

REFRIGERANT R410A

HEAT PUMP

SM GCDDCI 1-A.3 GB

LIST OF EFFECTIVE PAGES

SM GCDDCI 1-A.3 GB

LIST OF EFFECTIVE PAGES

Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page

(when none indicates no changes in the relevant page). All pages in the following list represent

effected/ non effected pages divided by chapters.

Dates of issue for original and changed pages are:

Original ....... 0 ........ February 2007

Total number of pages in this publication is 215 consisting of the following:

Page

No.

Revision

No. #

Page

No.

Revision

No. #

Page

No.

Revision

No. #

Title.......................3

A ...........................3

i.............................3

1-1 - 1-3 ................3

2-1 - 2-5 ................3

3-1 ........................3

4-1 - 4-3 ................3

5-1 - 5-23 ..............3

6-1 - 6-3 ................3

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9-1 - 9-6 ................3

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12-1-12-26 ............3

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16-1-16-6 ..............3

17-1-17-68 ............3

Zero in this column indicates an original page.

*Due to constant improvements please note that the data on this service manual can be modified with out notice.

** Photos are not contractual.

TABLE OF CONTENTS

SM GCDDCI 1-A.3 GB

Table of Contents

1. INTRODUCTION ...................................................................................................1-1

2. PRODUCT DATA SHEET......................................................................................2-1

3. RATING CONDITIONS..........................................................................................3-1

4. OUTLINE DIMENSIONS .......................................................................................4-1

5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1

6. AIRFLOW CURVES ..............................................................................................6-1

7. SOUND LEVEL CHARACTERISTICS ..................................................................7-1

8. ELECTRICAL DATA..............................................................................................8-1

9. WIRING DIAGRAMS .............................................................................................9-1

10. REFRIGERATION DIAGRAMS.............................................................................10-1

11. TUBING CONNECTIONS......................................................................................11-1

12. CONTROL SYSTEM .............................................................................................12-1

13. TROUBLESHOOTING ..........................................................................................13-1

14. SERVICING ...........................................................................................................14-1

15. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................15-1

16. OPTIONAL ACCESSORIES .................................................................................16-1

17. APPENDIX A .........................................................................................................17-1

1-1

INTRODUCTION

SM GCDDCI 1-A.3 GB

1. INTRODUCTION

1.1 General

The new GCD 036 DCR, GC 36-43-60 DC INVERTER split unit range comprises the

following RC (heat pump) models:

• DLS 36 • CKD 036

• DLS 43 • CKD 045

• DHC 36 • FBD 036

• DHC 43 • FBD 045

• CD 60

Remote control compatibility

The units are compatible with remote controls RC3, RC4, RCW1, RCW2, RC7.

Inverter description

Unlike standard units (fix RPM) that are selected according to their nominal capacity to

overcome the maximum required load, DC Inverter units can be selected to a smaller

nominal capacity range unit.

It made possible due to the ability of inverters to reach a much higher capacity level

(indicated as Maximum Capacity) which is around 115-130% of the nominal capacity.

1.2 Main Features

High Technology

•Sine wave DC Compressor drive.

•DC-BL-SL (DC Brush-Less Sensor less) Inverter Compressor.

•DC-BL Inverter Outdoor Fan.

•Fuzzy Logic Adaptive Control.

System Features

•Variable cooling and heating capacity from 30% to 115% (of rated capacity).

•High COP “A-B” class energy rating (Most units).

•Low noise levels.

•Pre-charged system up to 30m.

•Tubing up to 70m length / 30m height difference.

•Networking connectivity.

•Current limitation setting for circuit breaker size reduction (if required).

•Dry contact inputs:

Standby.

Night mode (for silent operation in cooling).

 Power Shedding (to control maximum power consumption).

•Dry contact output:

Alarm

 Base Heater

Crank Case Heater

1-2

INTRODUCTION

SM GCDDCI 1-A.3 GB

•HMI Display consists of 7-segments shows system diagnostics and setup.

•Monitoring software (PC port for high level service).

•Cooling operation at outdoor temperature down to -10°C.

•Heating operation at outdoor temperature down to -15°C.

•Up to 100Pa (GC 36-43 DCI) and 200Pa (GC 60 DCI) External static pressure.

1.3 Indoor Unit

1.3.1 DLS

The DLS DCI indoor unit is a low silhouette ducted unit, and can be easily fitted to many

type of residential and commercials applications.

•Low silhouette units 300 mm height.

•High technology plastic fan and fan housing.

•Drain pool at bottom of unit with internal downward slope.

•Over-flow switch, stops compressor operation in case of a blocked drainage.

•Bended coil hydrophilic coated aluminum fins.

•3-speed fan motor and an extra speed in case a higher external static pressure

required.

•Tubing connections at the back of the unit to allow easy outlet to both sides of the

unit.

•Easy installation and service access.

•Infrared remote control with liquid display unit (LCD).

•Field options:

(1) External water pump.

(2) Airconet connection.

(3) Plenum kit for connection of flexible duct hoses at air outlet.

1.3.2. CASSETTE - CKD

The CKD 036, 045DCI 90x90cm is part of the new indoor unit family of cassette units.

It is an extension of the present 60x60 CK/CN DCI family.

These new models will support the light commercial line and addition to the 4-5-6HP

family.

It comprises of the following features:

New and modern design for easy integration in all decors.x

Designed for integration in suspended ceilings.x

Integrated condensate drainage lift pump.x

Four motorized air distribution flaps.x

Air distribution to an adjacent room.x

High efficiency filtration.x

Fresh air intake.x

Easy access to electrical components without the need forx

Opening of ceiling.

AIR RENEWAL

outside inside

adjacent room main room

AIR CONDITIONING OF AN

ADJACENT ROOM

1-3

INTRODUCTION

SM GCDDCI 1-A.3 GB

1.3.3. Floor / Ceiling - FBD

The FBD 036, 045 DCI is part of the new indoor unit family of floor / ceiling units.

These new models will support the light commercial line and addition to the 4-5-6HP

family.

It comprises of the following features:

New and modern design for easy integration in all decors.x

Horizontal and Vertical installations.x

Motorized air distribution flaps.x

1.4 Filtration

•The unit is equipped with pre filters.

•Easy and versatile access, rear or bottom, can be easily adjusted by the installer.

1.5 Control

The micro processor indoor controller, and an infrared remote control, supplied as

standard, provides complete operating function and programming.

For further details, please refer to the Operation Manual, Appendix A.

1.6 Outdoor Unit

The DCI outdoor units can be installed as floor or wall mounted units by using a wall-

supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing

long life resistance. All outdoor units are pre-charged. For further information, please

refer to the Product Data Sheet, Chapter 2.

•Compressor mounted in a soundproofed compartment.

•Improved 3-blades axial fans for noise reduction.

•Outdoor coil with hydrophilic fins optimized for operation with R410A refrigerant.

•Fan grill air outlet.

•Service valves” flare” type connection.

•Service ports for high/ low pressure measurement.

•Interconnecting wiring terminal blocks.

1.7 Tubing Connections

Flare type-interconnecting tubing to be produced on site.

Units can be installed with 70-meter pipe length and 30 meter height difference without

oil traps.

For further details, please refer to the Installation Manual, Chapter 17.

1.8 Accessories

No. Item

1. RCW Wall Mounted Remote Control

2. RCW2 (BMS) Wall Mounted Remote Control

3. Base Heater

4. Crank case Heater

5. Room thermostat

For further details, please refer the Optional Accessories, Chapter 16.

1-4

INTRODUCTION

SM GCDDCI 1-A.3 GB

1.9 Inbox Documentation

Each unit includes its own installation and operation manuals.

1.10 Matching Table

1.10.1 R410A

OUTDOOR

UNITS

INDOOR UNITS

MODEL

DLS 36

DCI

DLS 43

DCI

DHC 36

DCI

DHC 43

DCI

CKD 036

DCI

CKD 045

DCI

FBD 036

DCI

FBD 045

DCI

CD140

DCI

DCR 036 

DCI 36 

DCI 43 

DCI 60 

2-1

PRODUCT DATA SHEET

SM GCDDCI 1-A.3 GB

2. PRODUCT DATA SHEET

2.1 DLS 36 DCI / GCD 036 DCR

Model Indoor Unit DLS 36 DCI

Model Outdoor Unit GCD 036 DCR

Installation Method DUCTED

Characteristics Units Cooling Heating

Capacity - Nominal (Minimum ~ Maximum)(1) Btu/hr 34,120 (9,550 - 38,200) 38,200 (9,200 - 42,650)

kW 10.0 (2.8 – 11.2) 11.2 (2.7-12.5)

Power Input - Nominal (Minimum ~ Maximum)( (1) W 3,330 (950 - 4,100) 3,290 (660 - 4,100)

EER (Cooling) / COP (Heating)(1) W/W 3.0 3.4

Energy Efficiency Class - “B” “B”

Power Supply V/Ph/Hz 220-240/1/50

Rated Current (Nominal) A 15.0 14.7

Starting Current A <10

Circuit Breaker Rating A 25

INDOOR

Fan Type & Quantity CENTRIFUGAL x1

Fan Speed H/M/L RPM 880 710 610

Airflow(2) H/M/L m3/hr 2025 1500 1210

External Static Pressure Min-Nom-

Max Pa 20-37-100

Sound Power Level(3) H/M/L dB (A) 71 67 62

Sound Pressure Level (4) H/M/L dB (A) 52 49 47

Moisture Removal (Nominal) L/hr 3.3

Condensate Drain Tube I.D. mm 19

Dimensions W/H/D mm 854 297 816

Weight kg 33

Package Dimensions W/H/D mm 1010 342 917

Packaged Weight kg 38

Units per Pallet Units 6

Stacking Height Units 6

OUTDOOR

Refrigerant Control Electronic Expansion Valve

Compressor Type, Model Twin-Rotary

Motor type DCBL Inverter

Fan Type & Quantity Axial 2x 400mm

Fan Speed RPM 1100-100 (continuous)

Airflow Max m3/hr 4,150

Sound Power Level Nom C/H dB (A) 67 69

Sound Pressure Level (4) Nom C/H dB (A) 57 59

Dimensions W/H/D mm 900 970 340

Weight kg 76

Package Dimensions W/H/D mm 985 1020 435

Packaged Weight kg 81

Units per Pallet Units 6

Stacking Height Units 2

Refrigerant Type R410A

Refrigerant Charge (STD connected Tube

Length) kg (m) 2.5 / 30

Additional Charge g/m 30

Connections

Between Units

Liquid Line In (mm) 3/8”

Suction Line In (mm) 5/8”

Max. Tubing Length m 70

Max. Height Difference m 30

Operation Control Type LCD Remote Control

Heating Elements kW BH 70W - optional

Others

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1.0 meter distance from unit.

2-2

PRODUCT DATA SHEET

SM GCDDCI 1-A.3 GB

2.2 DLS 36 DCI / GC 36 DCI

Model Indoor Unit DLS 36 DCI

Model Outdoor Unit GC 36 DCI

Installation Method DUCTED

Characteristics Units Cooling Heating

Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 34100(10900÷39200) 38200(9200 ÷ 42650)

kW 10.0(3.8 ÷ 11.5) 11.2(2.6 ÷ 12.5)

Power input - Nominal (Minimum ~ Maximum)(1) kW 3.125(1.400 ÷ 4.400) 3.390(1.000 ÷ 4.450)

EER (Cooling) or COP(Heating) (1) W/W 3.2 3.3

Energy Efficiency Class “A” “C”

Power supply V/Ph/Hz 230 / 1 / 50

Rated current (Nominal) A 14.0 15.2

Starting current A 10

Circuit breaker rating A 25

INDOOR

Fan type & quantity Centrifugal x 1

Fan speeds H/M/L RPM 880 / 665 / 550

Air flow (2) H/M/L m3/hr 2025 / 1490 / 1210

External static pressure Min-Max Pa 20 -100

Sound power level (3) H/M/L dB(A) 71 / 67 / 62

Sound pressure level (4) H/M/L dB(A) 52 / 49 / 47

Moisture removal (Nominal) l/hr 3.3

Condensate drain tube I.D mm 19

Dimensions WxHxD mm 854/297/816

Weight kg 33

Package dimensions WxHxD mm 1010/342/917

Packaged weight kg 38

Units per pallet units 6

Stacking height units 6

OUTDOOR

Refrigerant control Electronic Expansion Valve

Compressor type, model Scroll

Motor type DCBL Inverter

Fan type & quantity Axial 2 x 493 Ømm

Fan speeds H/L RPM 900 – 100 (Continuous)

Airflow Max m3/hr 5.200

Sound power level(3) Nom C/H dB(A) 67 / 69

Sound pressure level(4) Nom C/H dB(A) 56 / 57

Dimensions WxHxD mm 900 / 1255 / 340

Weight kg 110

Package dimensions WxHxD mm 985 / 1395 / 435

Packaged weight kg 120

Units per pallet Units 1

Stacking height units 1

Refrigerant type R410A

Refrigerant charge(standard connecting tubing

length) Kg(m) 2.9 / 30

Additional charge per 1 meter g/m 38

Connections between

units

Liquid line In.(mm) 3/8" (9.52)

Suction line In.(mm) 5/8" (15.875)

Max.Tubing Length m. 70

Max.Height Difference m. 30

Operation control type LCD Remote control

Heating elements kW —

Others

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1.0 meter distance from unit.

2-3

PRODUCT DATA SHEET

SM GCDDCI 1-A.3 GB

2.3 DLS 43 DCI / GC 43 DCI

Model Indoor Unit DLS 43 DCI

Model Outdoor Unit GC 43 DCI

Installation Method Ducted

Characteristics Units Cooling Heating

Capacity - Nominal (Minimum ~ Maximum) (1) Btu/hr 42650(16050÷47750) 47750(15000÷54600)

kW 12.5 (4.7 ÷ 14.0) 14.0 (4.4 ÷ 16.0)

Power input - Nominal (Minimum ~ Maximum) (1) kW 4.170 (1.500 ÷ 5.700) 4.300 (1.100 ÷ 5.500)

EER (Cooling) or COP(Heating) (1) W/W 3.0 3.25

Energy efficiency class “B” “C”

Power supply V/Ph/Hz 230 / 1 / 50

Rated current (Nominal) A 19.7 19.0

Starting current A 10

Circuit breaker rating A 32

INDOOR

Fan type & quantity Centrifugal x 1

Fan speeds H/M/L RPM 890 / 720 / 640

Air flow (2) H/M/L m3/hr 1980 / 1480 / 1200

External static pressure Min-Max Pa 30-100

Sound power level (3) H/M/L dB(A) 71 / 67 / 62

Sound pressure level (4) H/M/L dB(A) 52 / 49 / 47

Moisture removal (Nominal) l/hr 4.6

Condensate drain tube I.D mm 19

Dimensions WxHxD mm 854 / 297 / 816

Weight kg 33

Package dimensions WxHxD mm 1010 / 342 / 917

Packaged weight kg 38

Units per pallet units 6

Stacking height units 6

OUTDOOR

Refrigerant control Electronic Expansion Valve

Compressor type, model Scroll

Motor type DCBL Inverter

Fan type & quantity Axial 2 x 493 Ømm

Fan speeds H/L RPM 900 – 100 (Continuous)

Air flow H/L m3/hr 5,700

Sound power level(3) Nom C/H dB(A) 69 / 70

Sound pressure level(4) Nom C/H dB(A) 56 / 58

Dimensions WxHxD mm 900 / 1255 / 340

Weight kg 110

Package dimensions WxHxD mm 985 / 1395 / 435

Packaged weight kg 120

Units per pallet Units 1

Stacking height units 1

Refrigerant type R410A

Refrigerant charge(standard connecting

tubing length) Kg(m) 3.1 / 30

Additional charge per 1 meter g/m 38

Connections

between units

Liquid line In.(mm) 3/8" (9.52)

Suction line In.(mm) 3/4" (19.0)

Max.Tubing Length m. 70

Max.Height Difference m. 30

Operation control type LCD Remote control

Heating elements kW

Others

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1.0 meter distance from unit.

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