Alarko HARMONY - D Benutzerhandbuch

USERS, INSTALLATION

AND SERVICING

INSTRUCTIONS

HARMONY – D

Code No: A.1.2.8i Publishing Date:200114

Revision Date: 200114

Thank you for choosing ALARKO brand.

This booklet covers room sealed model HARMONY-D natural gas/LPG

combination boilers in ALARKO-CARRIER boiler range.

In this booklet you will find the instructions for use in USE section and

instructions for installation and maintenance in INSTALLATION AND

MAINTENANCE section.

For long-term and safe use of the boiler, the user must read the USE

section of this booklet carefully before using the boiler. Other sections of

this booklet are not for the end-user.

People or organizations authorized to install, commission and service

this boiler must follow the instructions in INSTALLATION AND MAIN-

TENANCE section of this booklet to ensure the correct installation and

operation of the appliance.

For further information, please consult to the product introduction broc-

hure or authorized dealers and services.

Keep this booklet on hand to consult to whenever you may need.

TABLE CONTENTS

USER INSTRUCTIONS 8

1. Introduction 8

DECLERATION OF CONFORMITY AND CERTIFICATION 9

TERMS AND CONDITIONS OF GUARANTEE AND SERVICE 9

Guarantee is not valid under below conditions. 9

1.1 Gas Safety 10

1.2 Course of Action in case of Gas Leakage 10

1.3 Contents of Packaging 12

2. Product Description 13

2.1 Technical Data 15

2.2 Dimensions 16

2.3 Internal Parts of the Boiler 17

2.4 Water Circuit 18

2.5 Control Panel 19

2.5.1 ON/OFF and Domestic Hot Water Control Knob 19

2.5.2. Central Heating Control Knob 20

2.5.3. Pressure Gauge (Manometer) 20

2.5.4. LCD Display 21

2.5.5. Reset Button 21

3. BOILER OPERATION 22

3.1 Start-Up / Pre-Checks 22

3.2 Water Filling 22

3.3 Domestic Hot Water Operation 23

3.4 Central Heating Operation 23

In Summer:

3.5 Turning the boiler OFF 24

3.6 Central Heating System Discharge 24

3.7. Topping-up the system with water 24

INSTALLATION AND SERVICING 24

4. INTRODUCTION 25

4.1 INSTALLATION RULES 25

4.1.1 GENERAL 25

4.1.2 BOILER LOCATION 26

4.1.3 AIR SUPPLY 27

4.1.4 OPENING THE PACKAGE & TRANSPORT 28

4.1.5 MOUNTING THE BOILER 29

4.1.6 Water and Gas Connections to the Boiler: 29

4.2 FLUE SYSTEM AND INSTALLATION 30

4.2.1 Sitting the Flue Terminal 30

4.2.2 Parts of Harmony_D RSF Flue System 33

4.2.3 Standard Supply (concentric horizontal) 34

4.2.4 Additional Kits 34

4.2.5 Installing the Standard Supply 37

4.2.6 Installing the Flue System with Straight Extension Kit: 38

4.2.7 Installing Flue System with 90° Turning Kit 41

4.2.8 Installing Flue System with Elevation Kit 42

IMPORTANT NOTES ON FLUE SYSTEMS 44

4.3 COMPONENTS & SYSTEM 44

4.3.1 Filling the system 45

4.3.2 DOMESTIC HOT WATER 46

4.3.2.1 Showers, Bidets, Taps and Mixing Valves 48

4.3.2.2 Water Quality 48

4.3.2.3 Water Pressure 48

4.4 ELECTRICAL 49

4.4.1 ELECTRONIC BOARD WIRING DIAGRAM 51

4.5 CONVERSION TO DIFFERENT GASES 52

5. OPERATING PARAMETERS 53

5.1 Programming operating parameters 54

5.1.1 Parameter menu activation 54

5.1.2 Parameter selection mode 55

5.1.3 Parameter changing mode 55

5.1.4 PARAMETERS’ ADJUSTMENT 56

5.1.4.1 Parameters Menu Activation 56

5.1.4.2 Parameter Selection 57

  5.1.4.3ParameterModication    57

5.2 OPERATING ERRORS 57

5.2.1 Some Typical Problems 58

5.3 PERIODIC MAINTENANCE 59

Automatic Control Devices 60

6. Use with LPG 61

7. COMMISSIONING 61

7.1 Pre Checks 61

7.2 Start up 62

7.3 Setting The Heat Input 63

7.4 Maximum and Minimum DHW/CH Input Adjustments

(mechanical maximum and minimum) 64

7.5 Final Operational Checks 65

7.6 Commissioning – Heating System 65

7.7 INSTRUCTIONS TO THE USER 66

8. SERVICING 66

Appendix A 70

FAULT FINDING 70

TABLES

Table 1 Technical Data 15

Table 2 Clearances for boiler installation 26

Table 3 Minimum clearances for cupboard installation. 27

Table 4 Minimum ventilation areas for cupboards 28

without sufficient clearance.

Table 5 Setting the Parameters 53

Table 6 Parameter Adjustment 55

Table 7 Fault Display 57

FIGURES

Figure 1 Boiler Dimensions 16

Figure 2a-b Main Parts of the Boiler/ Front-Backside View 17

Figure 3 Water Circuit Diagram 18

Figure 4 Control Panel Appearance 19

Figure 5 DHW Knob 19

Figure 6 CH Knob 20

Figure 7 Manometer 20

Figure 8 LCD Display Screen 21

Figure 9 Hydraulic Group- Manual filling tab 24

Figure 10 Transport & Packaging 28

Figure 11 Mounting Schematic with essential dimensions. 29

Figure 12 Gas & Water Connections 30

Figure 13 Flue Terminal Dimensions 32

Figure 14 The Parts of the Flue Kit 33

Figure 15 Wall Connections 36

Figure 16 Extensions & Elbow 36

Figure 17 Standard Flue Kit Installation 37

Figure 18 Extension Flue Kit Installation 39

Figure 19 Shortening the Ducts 40

Figure 20. 90º Turning Kit Installation 41

Figure 21. Elevation Kit Installation 43

Figure 22 a) Additional Expansion Vessel, b)

Methods of Filling the System 45

Figure 23 Volumetric Flow Rate & Pressure Difference

Relation for the Circulation Pump 46

Figure 24 Main Board Diagram 51

Figure 25 Burner Pressure/ Heat Input Diagram 63

Figure 26 Gas Modulator 64

Figure 27 Burner Plates, Igniters and Flame Sensors 68

Inthisbookletyouwillndusersandservicinginstructionsofyournew

Harmony – D digital screen combination boiler and some useful infor-

mation and technical data about it. Harmony combination boilers are

the results of development, production and marketing experience, which

have resulted in the current highly efcient and user-friendly models.

Thecompactsizeandpleasingappearanceenablethemtobettedin

a wide range of locations. Despite its compactness, all inner pipe-work

and components are designed to allow easy access for the service en-

gineer.

The appliance is suitable for sealed systems only.

Our authorized seller and services will give you the enough information

about use and maintenance after setting up the boiler. You can ask any

further question to them. Our experts will be glad to answer your ques-

tions.

Inordertousetheboilerinsafe,highefciencyandeconomicwayfor

a long life period; please read these instructions carefully and obey the

safety rules and warnings.

In addition to the users instructions in this booklet, there are also techni-

cal data and introductory information about the boiler.

Read the instructions and other labels carefully, before starting the

boiler.

Take into consideration all the warnings.

Do not handle the parts of the boiler in a different way than speci-

ed in the instructions.

USER INSTRUCTIONS

1. Introduction

DECLERATION OF CONFORMITY AND CERTIFICATION

Alarko Carrier manufacture boilers referred to in this booklet are pro-

duced in conformity with below: EC Directives and can hold the CE mark.

2009/142/EC Gas Appliances Directive

92/42/EECEfciencyDirective

2004/108/EC Electromagnetic Compatibility Directive

2006/95/EC Low Voltage Directive

TheappliancesarecertiedtocomplywiththerequirementsofEN297,

EN 483 and EN 625 using the gas categories listed below:

2H and 2E; G20 gas with a governed gas supply at 20 mbar inlet pres-

sure

3 B/P; any mixture of G30 and G31 gases with a governed gas supply

at 29-mbar-inlet pressure 3+; G30 / G31gases with non-governed gas

supplies at 29 / 37 mbar inlet pressures, respectively.

TERMS AND CONDITIONS OF GUARANTEE AND SERVICE

Your boiler is guaranteed for material defects and mechanical failure as

written on the Guarantee Form.

The guarantee is only valid if the appliance is installed in accordance

with this manual.

Guarantee is not valid under below conditions.

• Installationbyunauthorizedpersons.

• Hazardsduetoservicebyunauthorizedpersons.

• Hazardsduetonaturaldisaster.

• Hazardsduetobadweatherconditions,especiallyfrost,unlessin-

structions in this booklet are obeyed.

• Damagedorchangedserialnumberofboiler.

• Incorrectinstallation,useandmaintenancewithrespecttothein-

structions and the regulations in force.

• Boilersproducedfordisplayandexhibitionpurposes.

• AbsenceofGuaranteeForm.

• Thetransportationrisksbelongtothecustomerifboilerissentto

service by customer and belongs to the service if boiler is taken

by service.

1.1 Gas Safety

It is the law that all gas appliances must be installed by a competent

person in accordance with the current rules and regulations in force

in the country of destination. With the same scope, any gas conver-

sion process carried out on the boiler must be done by a competent

person as well.

TheseappliancesarecertiedtocomplywiththerequirementsofEN

483 and EN 625 using gas categories 2H, 2E, 3B/P, 3+, 3B and 3P

with prescribed gas inlet pressures. No other gas use condition is al-

lowed for the boiler.

The particular gas type that the boiler is already adjusted to is written

on its data badge, unless it is converted to another gas by a compe-

tent person. Make sure that the boiler is not used with a different gas,

otherthanwhichitisadjustedfororitisnallyconvertedto.

1.2 Course of Action in case of Gas Leakage

If you smell gas or the gas alarm device signals;

• Becalm,

• Turnofftheappliance,

• Openallthedoorsandwindowstoventtheroom,

• Extinguishanyame,

• Closegasvalvesofanyapplianceandattheapartmentinlet,

• Donotlightanythinganddonotsmoke,

• Donotswitchonoroffandelectricaldevice,

• Donotattachorpulloutelectricplugs,donotringthebell,

• Donotusethetelephonewherethegassmellexists,

• Contactyourgassupplierandrebrigadeandexplainthesitua-

tion.

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