Alfa Network PERUN 160 T HF Bedienungsanleitung
ALFA IN a.s. © www.alfain.eu PERUN 160-200 T HF manual EN 03
WELDING INVERTER
PERUN 160 T HF
PERUN 200 T HF
OPERATING MANUAL
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ALFA IN a.s. © www.alfain.eu
CONTENT:
1. INTRODUCTION .......................................................................................... 3
2. SAFETY PRECAUTIONS ............................................................................ 4
3. OPERATING CONTROLS ........................................................................... 5
4. TECHNICAL DATA ...................................................................................... 6
5. EQUIPMENT ................................................................................................ 7
6. OPERATOR CONTROLS ............................................................................
7. GETTING STARTED ................................................................................. 12
8. TWO STROKE AND FOUR STROKE IN TIG MODE ............................... 15
. JOBS .......................................................................................................... 16
10. RESET ...................................................................................................... 16
11. ROUTINE MAINTENANCE & INSPECTION ............................................ 17
12. STATEMENT OF WARRANTY ................................................................ 17
13. DISPOSAL ................................................................................................ 18
14. WARRANTY LIST ..................................................................................... 1
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ALFA IN a.s. © www.alfain.eu
1. INTRODUCTION
Dear consumer,
Company ALFA IN a.s. thanks you for buying our product and believe that you
will be satisfied with our machine.
Welding inverters PERUN 160 – 200 T HF are designed for professional welding
in TIG method with high-frequency arc ignition (HF) or LIFT ARC (with touch
ignition) and in MMA method (coated electrode).
Welding inverters PERUN 160 – 200 T HF have these special functions for
effective use: Pre gas and Post gas of protective gas, Up slope and Down slope,
Final current, HF ignition, 2T and 4T mode, Bilevel and UP-DOWN control from
the torch.
For MMA method are these machines equipped with functions HOT START,
ARC FORCE and ANTISTICK.
In TIG method are machines equipped with function „fan as required“ (if it is not
necessary to cool the machine, it automatically shuts down the fan).
Welding machine may be operated only by trained persons and only in the
technical provisions. Company ALFA IN a.s. accept no responsibility for damage
caused by improper use. Before commissioning please read carefully this
manual.
The machine complies with the appropriate CE mark.
For maintenance and repairs, use only original spare parts. There is of course a
complex of our services.
We reserve the law of adjustments and changes in case of printing errors,
change of technical paramaters, accessories etc. without previous notice.
These changes may not be reflected in the manuals for use in paper or electronic
form.
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ALFA IN a.s. © www.alfain.eu
2. SAFETY PRECAUTIONS
PERSONAL PRECAUTION
1. For safety reasons, it is necessary to use welding gloves during welding.
These gloves will protect you before intervention of electric current
(open circuit voltage). It protects you against thermal radiation and
splashing drops of hot metal too. Wear sturdy isolated shoes. Do not wear
open shoes, because drops of hot metal can cause burns.
2. Do not look into the welding arc without eye and face protection.
Always use good quality welding helmet with intact protective filter.
3. The persons appearing in the vicinity of the welding must be informed of
the danger and must be equipped with protective equipment.
4. During welding, especially in small spaces, it is necessary to ensure an
adequate supply of fresh air, because during welding, harmful fumes arise.
5. In tanks of gas, oil, fuel, etc., (even empty ones) do not make welding,
because there is a chance of explosion.
6. In areas with chance of explosion special provisions are applied.
7. Welding machines that are subjected to great exertion must comply with
specific security requirements. These include the rail pressure of the
vessel etc. These connections may only be carried out by competently
trained welders with the necessary permissions.
SAFETY REGUALTIONS
1. Before starting work with welding machine, it is necessary to get familiar
with the provisions of the CSN 050601 and norm CSN 050630.
2. With a bottle of CO2 or mixed gases should be handled according to the
regulations for working with pressure vessels contained in CSN 07 83 05.
3. The welder must use protective equipment.
4. Before working on the electrical part, removing the cover or cleaning it is
necessary to disconnect the device from the network.
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ALFA IN a.s. © www.alfain.eu
3. OPERATING CONTROLS
1. Putting the machine into operation can be performed only by trained
personnel and only within the technical provisions. The manufacturer is not
liable for damages resulting from improper use or handling.
For maintenance and repair, use only original spare parts from ALFA IN.
2. Device complies with IEC 61000-3-12.
3. The welding machine is tested according to the degree of protection
IP 23S, which provides protection against the intrusion of solid bodies with
a diameter greater than 12 mm and protection against ingress of water,
falling on the machine in a vertical direction or max degree of 60°.
4. Working ambient temperature between -10 and +40 °C.
5. Relative humidity below 0% at +20 °C.
6. Up to 3000 m altitude.
7. The machine must be positioned so that cooling air can enter and leave
through cooling vents with no problem. It is necessary to ensure that there
are no mechanical equipment, especially metal particles (e.g. during
grinding) drawn into the machine.
8. It is necessary for welding machine to undergo a periodic inspection every
6/12 months by an authorized officer according to CSN 331500 and CSN
050630 – see Maintenance and service tests.
. All interventions in the el. equipment as well as repair (removal of the plug,
fuse replacement) should be performed by an authorized person.
10. With competent mains voltage and input must match the plug.
11. PERUN 160-200 T HF is equipped with the function HOT START for
perfect arc ignition, adjustable function ARC-FORCE which ensures stable
arc and function ANTI STICK which prevents the electrode sticking to the
weldment.
12. Welding machine welds in TIG method with high-frequency arc
ignition (HF) or with touch ignition (LIFT ARC).
Cau ion Ex ension cables mus no have conduc ors wi h a smaller
cross sec ion han 3x2,5 mm2. The machine can be opera ed on a single-
phase elec ric genera or 9 kVA for machine PERUN 160 T HF and 11 kVA
for machine PERUN 200 T HF (1x230V/50Hz) and more, which has
ensured vol age s abiliza ion ± 10%. Genera ors wi h lower power can
damage he machine.
13. It is necessary to protect the machine against:
a. Moisture and rain
b. Chemically aggressive environments
c. Mechanical damage
d. Draft and possibly ventilation of neighboring machines
e. Excessive overloading – exceeding tech. parameters
f. Rough treatment
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ALFA IN a.s. © www.alfain.eu
ELECTROMAGNETIC COMPATIBILITY
The welding device is in terms of interference designed primarily for industrial
areas. It meets the requirements of EN 60 74-10 class A and it isn’t designed
for using in residential areas, where the electrical energy is supplied by public
low-voltage power supply network. It can be here potential problems with
ensuring of electromagnetic compatibility in this areas, due to interference
caused by power lines as well as the radiated interference.
During operation, the device may be the source of interference.
Caution We warn users, that they are responsible for possible
interference from welding.
4. TECHNICAL DATA
PERUN 160 T HF
Method MMA TIG
Mains voltage V/Hz 1x230/50-60
Welding current range A 5 - 160 5 - 160
Open-circuit voltage U20 V 88 88
Mains protection A 16 @
Max. effective current I1eff A 16 14,4
Welding current (DC=100%) I2 A 80 110
Welding current (DC=60%) I2 A 105 140
Welding current (DC=x%) I2 A 20%=160 40%=160
Protection IP23S
Standards EN 60 74-1, EN 60 74-10 cl. A
Dimensions (w x l x h) mm 160 x 460 x 280
Weight kg 7,0
PERUN 200 T HF
Method MMA TIG
Mains voltage V/Hz 1x230/50-60
Welding current range A 5 - 200 5 - 200
Open-circuit voltage U20 V 8 ,0 86,0
Mains protection A 16 @
Max. effective current I1eff A 16,0 15,0
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ALFA IN a.s. © www.alfain.eu
Welding current (DC=100%) I2 A 85 120
Welding current (DC=60%) I2 A 105 140
Welding current (DC=x%) I2 A 10%=200 25%=200
Protection IP23S
Standards EN 60 74-1, EN 60 74-10 cl. A
Dimensions (w x l x h) mm 160 x 460 x 280
Weight kg 7,0
Note on SW limitations of loaders:
SW limitation is active at the following load:
PERUN 160 T HF: I2 = 150 - 160 A
PERUN 200 T HF: I2 = 1 0 - 200 A
The running time of the machine is limited to 5 minutes. Subsequently the LED
of overheating the machine V18 lights up and the error message „E 09 – SW
pro ec ion of overhea ing“ appears on the display V14 and the output current
is blocked for 5 minutes. After this time, the LED of overheating the machine V18
goes out, the error message E 09 disappears from the display V14 and the
operation of the machine is unlocked.
5. EQUIPMENT
PART OF THE DELIVERY
I em No. Descrip ion Pic ure
5.0310 PERUN 160 T HF
5.0315 PERUN 200 T HF
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ALFA IN a.s. © www.alfain.eu
ACCESSORIES ON REQUEST
I em No. Descrip ion Pic ure
VM0151-1 Hose Gas 3m G1/4-G1/4
T24ST Torch T2 4m 35-50 arc ST
T24STPOT Torch T2 4m 35-50 arc ST
with potentiom
eter
T24STUD Torch T2 4m 35-50 arc ST
UD
T28ST Torch T2 8m 35-50 arc ST
T28STPOT Torch T2 8m 35-50 arc ST
with poten
t
iometer
T28STUD Torch T2 8m 35-50 arc ST
UD
VM0253 Welding Cable Set 2x 3m
35-50 200A
6008
Pressure Reducer
FIXICONTROL Ar 2
manometers GCE
7.511.24 Belt Homer, Pegas, PERUN
S7SUN B Welding Helmet S B
Shooting Blue Shark
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ALFA IN a.s. © www.alfain.eu
S7SUN BBlack
Welding Helmet S B
Shooting Blue Shark Black
5.0174ST
Foot Pedal Remote CTRL 3
m PERUN, PEGAS incl.
Connector ST
6. OPERATOR CONTROLS
MAIN PARTS
Figure 1. Main parts of the machine
Pos. Descrip ion
A1 Quick connector (-)
A2 Gas outlet TIG connector
A3 Quick connector (+)
A4 TIG torch control connector
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ALFA IN a.s. © www.alfain.eu
A5 Operating panel
A6 ON/OFF switch
A7 Mains cable
A8 Gas inlet connector
OPERATING PANEL
Figure 2. Operating panel
Pos. Descrip ion Range of values
V1 LED – spot welding OFF
V2 Spot welding switch
V3 LED – spot welding ON
V4 LED – TIG LIFT method selected
(touch ignition)
V5 LED – TIG HF method selected
V6 LED – MMA method selected
(coated electrode)
V7 Welding method switch – MMA / TIG HF / TIG
LIFT
V8 LED ON
V LED – pre gas (only for TIG) 0,1 s – 2,0 s
Dieses Handbuch passt für folgende Modelle
1
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