Alfain AXe 400 IN Bedienungsanleitung

ALFA IN a.s. ©www.alfain.eu aXe 400 500 IN manual EN 6

WELDING MACHINES

aXe 400 IN

aXe 500 IN

OPERATING MANUAL

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ALFA IN a.s. © www.alfain.eu

CONTENT:

1. INTRODUCTION ....................................................................................3

2. SAFETY PRECAUTIONS.......................................................................4

3. TECHNICAL DATA ................................................................................6

4. MAIN PARTS OF THE MACHINE..........................................................7

5. ACCESSORIES....................................................................................10

6. CONTROL PANEL...............................................................................11

7. BASIC SETTINGS................................................................................12

8. SAVE AND LOAD WELDING PROGRAMS - FLASH MEMORY.........13

9. MIG/MAG MANUAL .............................................................................13

10. MIG/MAG SYNERGY........................................................................13

11. MODE 2T/4T/STEPS.........................................................................14

12. SECONDARY PARAMETERS MENU ..............................................15

13. RESET..............................................................................................16

14. JOB MENU .......................................................................................17

15. REMOTE CONTROL ........................................................................18

16. ELECTRODE METHOD....................................................................19

17. ERROR MESSAGES ........................................................................20

18. GETTING STARTED.........................................................................20

19. GETTNG STARTED –COATED ELECTRODE................................25

20. ROUTINE MAINTENANCE & INSPECTION.....................................26

21. STATEMENT OF WARRANTY.........................................................27

22. DISPOSAL........................................................................................27

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ALFA IN a.s. © www.alfain.eu

1. INTRODUCTION

Dear consumer,

Company ALFA IN a.s. thanks you for buying our product and believe that

you will be satisfied with our machine.

Welding machine may be operated only by trained persons and only in the

technical provisions. Company ALFA IN a.s. accept no responsibility for

damage caused by improper use. Before commissioning please read

carefully this manual .

The machine complies with the appropriate CE mark.

For maintenance and repairs, use only original spare parts. There is of course

a complex of our services.

Welding machine aXe 400/500 IN is designed for MIG / MAG, MMA and

gouging. By the machine aXe 400/500 IN you can weld different types of

connections (butt, single-sided, double-sided, fillet, lap, etc.) using wire from

diameter 0.8 to 1.2 respectively to 1.6 mm of different metals and alloys

(carbon and alloy steels, aluminum alloys, etc.). They are designed primarily

to medium and large industrial facilities where are high demands on ease of

use, reliability and productivity with prolonged use.

Welding machines aXe 400/500 IN are available in:

1. aXe 400 IN COMPACT (H2O) - compact welding machine and the

option of a water cooled torch

2. aXe 500 IN COMPACT (H2O) - compact welding machine and the

option of a water cooled torch

3. aXe 400 IN (H2O) - welding machine with separate wire feeder and

the option of a water cooled torch

4. aXe 500 IN (H2O) - welding machine with separate wire feeder and

the option of a water cooled torch

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2. SAFETY PRECAUTIONS

1. Use and maintenance of welding and cutting machines can be

dangerous. Please draw user´s attention to follow the safety precau-

tions to avoid injuries. Welding and cutting machines must be used

appropriate and only by specialist staff. Please inform yourself

constantly about the valid safety precautions and regulations of

accident prevention by working with this machine*.

2. Remove all flammable material from the welding area for fire prevention

before welding.

3. Do not weld at containers which were filled up before with flammable

materials (fuel).

4. All inflammable material in the welding area which could be inflamed by

sparks must be removed.

5. Check after welding the place conforming UVV.

6. Do not expose the unit to rain, steam and do not spray water in it.

7. Do not weld without protection shield. Keep attention to protect other

persons in the welding area against arc-rays.

8. Please use absorbers or other systems to absorb the gases.

9. It is not possible to absorb all the gases correctly please use a

breathing apparatus.

10. Stop operation immediately at a defect or damaging of the mains

cable. Do not touch the cable. Unplug the unit before each service or

repair. Do not use the machine if the mains cable is defect.

11. Place an extinguisher near the welding area.

12. Check the welding area against fire after welding.

13. Never try to repair a defect pressure reducer. Replace the defect

one.

14. Keep attention to connect the ground cable near the welding

location. Welding current through chains, ball-bearing or steel-cables

may destruct or melt it.

15. Secure yourself and the unit at higher or inclinational places.

16. Connect the unit only at mains with correct connection to

ground/earth and at prolongations and sockets too.

17. Wear correct protective clothing, gloves and leather apron.

18. Protect the welding area with curtains or mobile walls against

rays.

19. Do not thaw frozen waterpipes or conductions with this unit.

20. In high electrical risk areas (in confined spaces) it is only allowed

to use machines with –sign S.

21. Switch off the machine at breaks and close the valve of the gas

cylinder.

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22. Secure the gas cylinder with a chain against falling over.

23. Please take off the gas cylinder from the machine for trans-

portation.

24. Disconnect the plug from the mains before changing the welding

area or repairs at the machine.

*) Please follow the current safety regulations corresponding to your

country.

UNIT PROTECTION

1. This unit is protected electronically against overloading.

2. Close the side lid before welding.

3. Connect the workpiece with the groundcable to the unit.

4. Remove welding spatter from the inside of the gas nozzle with a special

pair of pliers. Spray with anti spatter spray inside the gas nozzle to

avoid adherence of spatters. Spray sloping to avoid the obstruction of

the gasoutlet.

5. At transportation of the unit only use the purposed transportation

facilities, do not use a fork-lift truck or something similar.

EMISSION OF SOUND

The sound level of the unit is smaller as 70 dB (A) measured at standard load

conforming EN 60 974 at the max. workpoint .

ELEKTROMAGNETIC COMPATIBILITY (EMC)

1. This product is manufactured conform to the current EMV standard.

Please notice following items:

2. The unit is for welding under commercial or industrial conditions. The

use in other surroundings (for example in residential areas) may disturb

other electric devices.

3. During welding electromagnetic problems can be caused at:

a) Mains cables, control cables, connections for telecommunication

b) TV/Radio

c) Computer and other similar devices

d) Protection devises as for example alarm systems

e) Pacemakers and hearing aids

f) Devices for measure and calibrate

g) Devices with less protection against disturbances

4. If other devices are disturbed it may be necessary to protect

additionally.

5. The affected area can be bigger than your premises/ property depends

of the building etc.

6. Please use the unit conform to the instructions of the manufacturer. The

user is responsible for installation and use of the machine. Furthermore

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ALFA IN a.s. © www.alfain.eu

the user is responsible to eliminate the disturbances caused by

electromagnetic fields.

3. TECHNICAL DATA

Technical data

aXe 400 IN

aXe 500 IN

Method

MIG/MAG

MMA

MIG/MAG

MMA

Mains voltage

V/Hz

3 x 400/50

Fuse

32 @

Max. effective

current I1eff

29,8

30,3

31,3

30,3

Welding current

range

A/V

40/16,0 -

400/34,0

10/20,4 -

400/36,0

40/16,0 -

500/39,0

10/20,4 -

400/36,0

Open circuit

voltage U20

92.0

Welding current

(DC=100%) I2

400

420

400

Welding current

(DC=60%) I2

---

500

---

Welding current

(DC=x%) I2

100%=400

60%=500

100%=400

Protection

IP 23S

Standards

EN 60 974-1

Generator

Weight

84,0

Dimensions (W x

D x H)

474 x 846 x 956

Kompakt

Wire feed speed

m/min

1-25

Spool diameter

300

Spool Weight

18,0

Max. pressure of

the gas

Bar

5,0

Weight

99,0

Dimensions (W x

D x H)

474 x 876 x 1150

The drive unit

Wire feed speed

m/min

1-25

Spool diameter

300

Spool Weight

18,0

Max. pressure of

the gas

Bar

5,0

Weight

21,5

Dimensions (W x

D x H)

270 x 704 x 507

Protection

IP 23S

Standard

EN 60974-5

Cooling Unit

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ALFA IN a.s. © www.alfain.eu

Cooling capacity

(Q=1l/min)

0,74

The total content

of liquid

3,5

Max. pressure

Bar

3,5

Max. flow rate

l/min

8,0

Input voltageU1

V/Hz

230/1~50

Protection

IP 23S

Standard

EN 60974-2

Attention 

Given the size of the installed capacity, the connection of the device to

the power supply must be approved by distribution companies.

Attention 

Users are reminded that they are responsible for any interference from

welding.

4. MAIN PARTS OF THE MACHINE

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ALFA IN a.s. © www.alfain.eu

Picture 1 - The main part of the machine aXe 400/500 IN

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ALFA IN a.s. © www.alfain.eu

Picture 2 - The main part of the machine aXe 400/500 IN COMPACT

ON/OFF switch

Quick connector (+)

Quick connector (-)

PCB control panel

EURO connector

Wire Feeder

Spool Holder

A10

Solenoid Valve

A11

Mains Cable

A12

Feeder Holder Feede

A13

Feeder Holder Generator

A14

Quick connector

A15

Connector female

A16

Connector male

A17

Quick Connector male

A18

Clamp for the cable Bundle

A19

Clamp for the cable Bundle

A20

Cable Bundle Inlet Feeder

A21

Cable Bundle

A26

Quick connector W (red)

A27

Quick connector W (blue)

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ALFA IN a.s. © www.alfain.eu

A30

CU aXe Cooling unit

A31

Cup

A32

Quick connector W (red)

A33

Quick connector W (blue)

5. ACCESSORIES

SOFTWARE

The manual describes the fully equipped machine. All of these features may

not be available.

BASIC

1. MIG/MAG method - manual, synergy

2. possibility of connecting the remote control UP DOWN

EXTENSION

1. ELECTRODE method

2. 5 instant memories

3. Menu JOB functions –to store up to 99 JOBS.

INCLUDED IN DELIVERY

1. Power generator + drive unit / COMPACT

2. 3 m long earthing cable with clamps

3. Rolls for wire with diameters from 1.0 to 1.2 mm

4. Reducing for the spool wire 5 kg and 18 kg

5. Hose for gas connection

6. Water hose

ACCESSORIES ON REQUEST

1. Pressure regulator

2. Gas bottle

3. Wire cleaner

4. Torch holder

5. Spare parts for the torch

6. Remote control UP-DOWN

7. Earthing cable, lengths 4-5 m

8. Connecting cables 2, 5, 10, 15, 20 m

9. Rolls 0,6-0,8, 1,0-1,2, 1,4-1,6, 1,6-2,4

10. Welding cables for coated electrodes

TORCH ON REQUEST

1. torch PUSH-PULL up to 25 m

2. torch PARKER DIGIMIG 501W 3 m –5 m

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