Alfalaval Unique SSV PN10 Bedienungsanleitung

ESE00674-EN112022-11

Originalmanual

InstructionManual

UniqueSingleSeatValve-ATEXStandardandReverseActing

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetprecautions................................................................................7

3.Installation....................................................................................11

3.1.Unpacking/deliver...............................................................................11

3.2.Generalinstallation................................................................................13

3.3.Welding............................................................................................15

3.4.Recclinginformation.............................................................................16

4.Operation.....................................................................................17

4.1.Operation..........................................................................................17

4.2.Troubleshooting...................................................................................19

4.3.Recommendedcleaning.........................................................................20

5.Maintenance..................................................................................22

5.1.Generalmaintenance.............................................................................22

5.2.Dismantlingthevalve.............................................................................24

5.3.Plugsealreplacement............................................................................26

5.4.Valveassembl....................................................................................29

5.5.Actuatorbushingreplacement(non-maintainableactuator)..................................30

6.Technicaldata................................................................................35

6.1.Technicaldata.....................................................................................35

7.Partslistandservicekits...................................................................37

7.1.Drawing-UniqueSingleSeatValve-ATEX....................................................37

7.2.UniqueSingleSeatValve-ATEX-shut-off....................................................38

7.3.UniqueSingleSeatValve-ATEX-change-over...............................................40

7.4.DrawingUniqueSingleSeatValve-ATEX-ReverseActing.................................43

7.5.UniqueSingleSeatValve-ATEX-ReverseActing-shut-off................................44

7.6.UniqueSingleSeatValve-ATEX-ReverseActing-change-over...........................46

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

UniqueSSVPN10

Tpe

Serialnumberfrom1000000to70000000000

isinconformitwiththefollowingdirectiveswithamendments:

-MachinerDirective2006/42/EC

-PressureEquipmentDirective2014/68/EUcategor1andsubjectedtoassessmentprocedureModuleA

-ATEXdirective2014/34/EU

TheNotifiedBodNB.0044willretainthisDeclarationofConformitTÛV-Nordtechnicalfileno.:TÜV08ATEX8000365231

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11–07

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformitreplacesDeclarationofConformitdated2018-04-01

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

UniqueSSVPN10

Tpe

Serialnumberfrom1000000to70000000000

isinconformitwiththefollowingdirectiveswithamendments:

-TheSupplofMachiner(Safet)Regulations2008

-ThePressureEquipment(Safet)Regulations2016categor1andsubjectedtoassessmentprocedureModuleA

-TheEquipmentandProtectiveSstemsIntendedforuseinPotentiallExplosiveAtmospheresRegulations2016

TheNotifiedBodNB.0044willretainthisDeclarationofConformitTÛV-Nordtechnicalfileno.:TÜV08ATEX8000365231

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11–07

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_112022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsigns.

2.1Importantinformation

Alwas Alwas

Alwasr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

thevalve! valve!

valve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimpliforclarifprocedures.

2.2Warningsigns

Generalwarning

Causticagents

Dangerofinjur:(anextraellowlabelmarkedontheactuatorfromJune2016)

DoNOT NOT

NOTattempttocuttheactuatoropenduetospringunderload.

(Thelockwireopeningislocked).

Dangerofinjur(lasermarkedontheactuator)

DoNOT NOT

NOTattempttodisassembletheactuatorduetospringunderloaddanger!

(Thelockwireopeningislocked)

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

2.3Safetyprecautions

Actuators Actuators

Actuators

Ifsupportairisutilised:

-ShockintheactuatormustNEVER NEVER

NEVERoccur

-SupportaironhighpressureactuatorversionsisNOT NOT

NOTallowed

Topreventshockintheactuatorandtopreventexceeding10bar/145PSIproductpressure,AlfaLavalrecommendsNOT NOT

NOTto

exceed3bar/43.5PSIsupportaironthespringsideinalltheUniqueSSVactuators.

Ifsupportairisconnectedalwasusethe3bar/43.5PSIairrelieffittings=9611995903.

Usingtheairrelieffittingalsoextendstheservicelifeoftheactuatorpistono-ring.

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2005-2018,withserialnumber

from1000000-5999999andfrom20000000000-59999999999

alwasusesteeladapter(pos5)=9614065301

Tightentorque=30Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2019-->with

serialnumberfrom6000000to7000000andfrom

60000000000to70000000000alwasusesteel

adapter(pos5)=9615374701

Tightentorque=15Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2005-2018,withserialnumberfrom1000000-5999999

andfrom20000000000-59999999999alwasusesteeladapter(pos5)=9614065301

Tightentorque=30Nm

Pos. Pos.

Pos.no. no.

no.5 5

Foractuators,manufacturedear2019-->withserialnumberfrom6000000to7000000and

from60000000000to70000000000alwasusesteeladapter(pos5)=9615374701

Tightentorque=15Nm

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

AlfaLavalrecommendsmax.3barsupportair

Alwasusethe“3barairrelieffittings”onsupportair.

AlfaLavalarticlenumber=9611995903

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

GENERAL GENERAL

GENERAL

Alwas Alwas

Alwasensurethatpersonnelmusthaveexperiencewithliftingoperations.

Alwas Alwas

Alwasensuretheliftingpointtobeinlinewithcenterofgravit.Adjustliftingpointifnecessar.

Alwas Alwas

Alwaskeepaneeontheloadandstaclearduringtheliftingoperation.

Alwas Alwas

Alwasensurethattheliftingequipmentissuitableforthespecificsuppliedproduct.

Alwas Alwas

Alwasuseappropriateliftingequipmentforheavpartswhenrelevant.Useliftinglogswhenavailable.

INST INST

INSTALLA ALLA

ALLATION TION

TION

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilising

Never Never

Neverdismantlethevalvewithvalveandpipelinesunderpressure

Never Never

Neverdismantlethevalvewhenitishot

Never Never

Nevercuttheactuatoropen,duetospringunderload-ifmarkedwiththiswarning

DoNOT NOT

NOTattempttodisassembletheactuatorduetospringunderloaddanger!

OPERA OPERA

OPERATION TION

TION

Never Never

Neverdismantlethevalvewithvalveandpipelinesunderpressure

Never Never

Neverdismantlethevalvewhenitishot

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Nevertouchthevalveorthepipelineswhenprocessinghotliquidsorwhensterilising

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Alwas Alwas

Alwasrinsewellwithcleanwateraftercleaning

Alwas Alwas

Alwashandleleandacidwithgreatcare

NOTE NOTE

NOTE

Alwas Alwas

Alwasfollowtheinstructionsinthesafetdatasheetsfromthesuppliersofcleaningagents,detergents,

oilsetc.

MAINTENANCE MAINTENANCE

MAINTENANCE

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seesection6Technicaldata)

Alwas Alwas

Alwasreleasecompressedairafteruse

Never Never

Neverservicethevalvewhenitishot

Never Never

Neverservicethevalvewithvalveandpipelinesunderpressure

Never Never

Neverstickourfingersthroughthevalveportsiftheactuatorissuppliedwithcompressedair

Never Never

Nevertouchmovingpartsiftheactuatorissuppliedwithcompressedair

Alwas Alwas

AlwasuseAlfaLavalgenuinespareparts

Never Never

Nevercuttheactuatoropen,duetospringunderloaddanger-ifmarkedwiththiswarning

DoNOT NOT

NOTattempttodisassembletheactuatorduetospringunderloaddanger!

2Safety

Allwarningsinthismanualaresummarisedonthispage.

Payspecialattentiontothisinstructionsbelowsothatseverepersonalinjuryand/ordamagetothevalveareavoided.

TRANSPOR TRANSPOR

TRANSPORT T

TA A

ATION TION

TION

Alwas Alwas

Alwasensurethatcompressedairisreleased

Alwas Alwas

Alwasensurethatallconnectionsaredisconnectedbeforeattemptingtoremovethevalvefromthe

installation

Alwas Alwas

Alwasdrainliquidoutofthevalvesbeforetransportation

Alwas Alwas

Alwasusepredesignedliftingpointsifdefined

Alwas Alwas

Alwasensuresufficientfixingofthevalveduringtransportation-ifspecialldesignedpackagingmaterial

isavailable,itmustbeused.

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