Algas SDI Phoenix SH Handbuch

Models: SH100 – SH200

Operations & Maintenance

Manual

151 South Michigan Street, Seattle, Washington, USA 98108

Tel: 206-789-5410 Fax: 206-789-5414 Web: www.algas-sdi.com

This manual covers units built after S/N:

FILE: MANUAL PN 57002 SH100-SH200 rev 05-18-2022

WARNING

Read the OPERATION MANUAL before operating this equipment.

This equipment uses LPG and Natural Gas – flammable

fuels. Inherent hazards exist and a thorough

understanding of the equipment is required to allow safe

operation and maintenance.

Allow only a TRAINED and FULLY QUALIFIED

PERSON to service this equipment.

Any time a component must be replaced, use the same

type, model, etc. DO NOT SUBSTITUTE! The

consequences from such actions are unpredictable

and may lead to dire consequences.

Symbols and Conventions

Special symbols are used to denote hazardous or important information.

You should familiarize yourself with their meaning and take special

notice of the indicated information.

Please read the following explanations thoroughly.

GENERAL WARNING OR CAUTION

Indicates hazards or unsafe practices which can result in

damage to the equipment or cause personal injury. Use

care and follow the instructions given.

FLAMMABLE GAS HAZARD

Indicates a potential hazard which can result in severe

personal injury or death. Use extreme care and follow the

instructions given.

ELECTRICAL DISCONNECT REQUIRED

Indicates a potentially dangerous situation which can result

in severe personal injury or death or damage to equipment.

Use great care and follow the instruction given.

PARTS AND PRICES

For parts and prices contact your Algas-SDI distributor.

ASDI CONTACT NUMBERS

If you have questions, need help with your equipment,

or want information on other products, contact your

distributor or Algas-SDI at:

Telephone: +1 206 762 4357

Facsimile: +1 206 789 5414

Email: sales@algas-sdi.com

Internet: http://www.algas-sdi.com

Table of Contents

1. INTRODUCTION................................................................................................................................... 1

PRODUCT DESCRIPTION .............................................................................................................................. 1

MAJOR COMPONENTS.................................................................................................................................. 2

2. INSTALLATION .................................................................................................................................... 3

HANDLING ................................................................................................................................................... 3

STORAGE.................................................................................................................................................... 3

CHECKLIST BEFORE INSTALLATION............................................................................................................... 4

INTAKE ........................................................................................................................................................ 4

EXHAUST .................................................................................................................................................... 4

ACCESS ...................................................................................................................................................... 4

ENVIRONMENT............................................................................................................................................. 4

PREPARING THE BURNER............................................................................................................................. 4

INSTALLING THE FLAME SUPERVISION........................................................................................................... 5

INSTALLING THE IGNITER .............................................................................................................................. 6

CHAMBER WALL........................................................................................................................................... 6

BURNER MOUNTING..................................................................................................................................... 7

BURNER PIPING........................................................................................................................................... 8

SUPPLY PIPING ........................................................................................................................................... 8

SUPPLY PIPING ........................................................................................................................................... 9

CHECKLIST AFTER INSTALLATION ................................................................................................................. 9

PREPARE FOR START UP/ADJUSTMENT ...................................................................................................... 10

3. OPERATION ......................................................................................................................................... 1

INITIAL SETUP ............................................................................................................................................. 1

STEP 1: RESET THE SYSTEM ........................................................................................................................ 2

STEP 2: IGNITE THE BURNER ........................................................................................................................ 2

STEP 3: SET THE HIGH FIRE FUEL FLOW....................................................................................................... 3

STEP 4: SET THE LOW FIRE FUEL FLOW ....................................................................................................... 3

STEP 5: STOP PROCEDURE.......................................................................................................................... 4

4. MAINTENANCE.................................................................................................................................... 5

MAINTENANCE............................................................................................................................................. 5

MONTHLY CHECKLIST (OPTIONAL)................................................................................................................ 5

ANNUAL CHECKLIST..................................................................................................................................... 6

5. TROUBLESHOOTING.......................................................................................................................... 1

TROUBLESHOOTING PROCEDURES ............................................................................................................... 1

SPARE PARTS LIST MODELS SH100 –SH200.............................................................................................. 3

SPARE PART LIST MODELS SH100 –SH200................................................................................................ 4

Algas-SDI Operation and Maintenance Manual - SH100-SH200 2-1

1. INTRODUCTION

Product Description

The Phoenix SH (Simple Heat) packaged burner is a direct-fired nozzle-

mix burner, that utilizes an integral air blower designed to operate with

fixed combustion air over a wide turndown range.

The Phoenix SH burners are available in three models all with straight

combustors.

SH100 (1,000,000 Btu/hr)

SH150 (1,500,000 Btu/hr)

SH200 (2,000,000 Btu/hr

For performance and operational specifications refer to the Phoenix SH

Specification Sheet.

Figure 1.1 – Phoenix SH Burner

Installation

Algas-SDI Operation and Maintenance Manual - SH100-SH200 2-2

Major Components

The Phoenix SH Burners consists of the following components

(Refer to Figure 1.2):

Burner Body

Burner Nozzle

Burner Rear Cover

Combustor

Fuel Inlet Block

Blower Mounting Block

Igniter

Flame Rod or UV Scanner Adapter

O-rings

Orifice Plates

Integral Blower

Control Valve and Actuator

Ratio Regulator

Air proving pressure switch

Utilizing a nozzle mix design, fuel enters through the center of the body

while air is supplied by the integral blower and enters around and through

the inlet holes in the nozzle. Fuel flow is controlled by the control valve

and air flow remains fixed throughout its operating range. Combustion

takes place within the nozzle and combustor.

Figure 1.2 – Major Components

Installation

Algas-SDI Operation and Maintenance Manual - SH100-SH200 2-3

2. INSTALLATION

Handling

Verify that the area is clean.

Protect the burner from weather, dirt and moisture.

Protect burner from excessive temperature and humidity.

Transport in original shipping container.

Use appropriate support equipment, i.e. harnesses, straps,

chains etc. when lifting burner components.

Take care not to drop or damage the burner.

Storage

Verify that the burner is clean and free of damage.

Store burner in a cool, clean, dry room.

After ensuring that everything is present and in good

condition, keep the burner in the original package if

possible.

Installation

Algas-SDI Operation and Maintenance Manual - SH100-SH200 2-4

Checklist Before Installation

Intake

To allow use of fresh combustion air from outdoors, provide an

opening in the room of at least one square inch per 4,000 BTU/hr. In

the presence of corrosive fumes or materials in the surrounding

environment, supply burner with clear air from an uncontaminated

area or provide a filtering system which shall not impede burner

operation.

Exhaust

Do not allow exhaust to accumulate in the work area. Provide means

for exhausting them from the furnace and the building.

Access

Install the burner in such a way that you can get easy access for

inspection and maintenance.

Environment

Verify the local environment matches the operating specifications of

the burner. Check the following items:

Type and supply pressure of the fuel

Availability of enough fresh, clean combustion air

Humidity, altitude, and temperature of air

Absence of damaging corrosive fumes or materials in the air

Prevent direct exposure to water

Preparing the Burner

Several components must be installed on a burner before it can

operate. See installation instructions below.

Installation

Algas-SDI Operation and Maintenance Manual - SH100-SH200 2-5

Installing the Flame Supervision

Both flame rod and UV scanner flame supervision options are offered

with Phoenix SH burners (Refer to igure 2.1) . Check Phoenix SH

specification sheet to verify availability.

CAUTION: 7000-volt ignition transformer must be used to supply

power to igniter. If equipment other than those that are recommended

are used, performance may vary from Algas-SDI published values.

Install the flame supervision into the ½” NPT opening in the

rear cover.

Verify that you connect the flame supervision of a burner to

the electrical circuit of that burner.

WARNING: If you connect the flame supervision of a burner to the

flame safety system of the wrong burner, you can cause fires and

explosions.

Figure 2.1 – Installing the Flame Supervision and Igniter

Igniter

Flame

Supervision

Installation

Algas-SDI Operation and Maintenance Manual - SH100-SH200 2-6

Installing the Igniter

Verify the gap between the center electrode and grounding

rod is no less than 1.5mm and no more than 2.0mm.

Install the igniter into the opening opposite to the flame

supervision in the rear cover (Refer to Figure 2.1)

CAUTION: Do NOT apply any assembly compound to the threads of the

igniter. You can cause bad grounding of the spark plug if you apply grease

to it. Bad ground of the spark may result in a weak spark.

Chamber wall

Provide an opening in the chamber wall at least ½” larger in

diameter than the outside diameter of the combustor.

Provide an accessible pressure tap on the chamber wall to

measure the pressure inside the firing chamber. The

pressure tap should be located near the burner.

Verify that the wall of the chamber is strong enough to

support the weight of the burner. If necessary, reinforce the

area where you plan to install the burner to support the

weight of the burner.

Refractory furnace walls must allow for thermal expansion as

recommended by the refractory supplier – the wall should

apply no stress on the combustor or refractory layer

surrounding the combustor. Expansion joints built into the

furnace wall shall permit the furnace shell, combustor or

burner block surrounding the combustor to move as a unit in

the event of unequal expansion in the refractory wall and

furnace shell.

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