Contents
1.0 GENERAL INFORMATION..........................................................................................................11
1.1 General...................................................................................................................... 11
1.1.1 General Safety ......................................................................................................................... 11
1.1.2 Safety Tags............................................................................................................................... 11
1.1.3 Pressure Release...................................................................................................................... 11
1.1.4 Fire and Explosion.................................................................................................................... 12
1.1.5 Moving Parts............................................................................................................................ 12
1.1.6 Hot Surfaces, Sharp Edges and Corners................................................................................... 12
1.1.7 Toxic and Irritating Substances................................................................................................ 13
1.1.8 Electrical Shock........................................................................................................................ 13
1.1.9 Lifting and Carrying.................................................................................................................. 13
1.1.10 Tags........................................................................................................................................ 14
1.2 About Compressor.....................................................................................................14
1.2.1 General .................................................................................................................................... 14
1.2.2 Technical Data ......................................................................................................................... 18
1.3 Process and Instrument (P & I) Diagram .................................................................... 19
1.4 Principles of Operation..............................................................................................22
1.5 Lubrication System ....................................................................................................22
1.6 Description of Major Components.............................................................................23
1.6.1 Major Components –Compressor Unit ................................................................................... 23
1.6.2 Major Components –System .................................................................................................. 24
1.7 Description of Controls..............................................................................................26
1.7.1 Manual Start ............................................................................................................................ 26
1.7.2 Auto Stop................................................................................................................................. 26
1.7.3 Auto Drain ............................................................................................................................... 26
1.8 Installation ................................................................................................................26
1.8.1 Inspection ................................................................................................................................ 26
1.8.2 Location ................................................................................................................................... 27
1.8.3 Piping ....................................................................................................................................... 27
1.9.4 Electrical Controls.................................................................................................................... 27
1.9.5 Wiring ...................................................................................................................................... 28
1.10 Storage ....................................................................................................................28
1.11 Operation ................................................................................................................29
1.11.1 Initial Start-Up Procedure...................................................................................................... 29
1.11.2 Oil Recommendation ............................................................................................................. 30
1.11.3 Extremely Cold Ambient Temperatures ................................................................................ 30
1.11.4 Motor Lubrication.................................................................................................................. 30
1.11.5 Adjustments .......................................................................................................................... 30
1.11.6 Cylinder Filling Instructions ................................................................................................... 31
2.0 MAINTENANCE ............................................................................................................................. 33
2.1 General...................................................................................................................... 33
2.2 Maintenance Procedure ............................................................................................33
2.3 Maintenance Table....................................................................................................35
2.3.1 Maintenance –Check Table..................................................................................................... 35
2.3.2 Replacement Table .................................................................................................................. 36
2.4 Torque Values ...........................................................................................................37
2.5 Maintenance Instructions..........................................................................................37
2.5.1 Oil Level Check......................................................................................................................... 37
2.5.2 Leak Check ............................................................................................................................... 37
2.5.3 Auto Drain Valves Check.......................................................................................................... 38
2.5.4 Intake Filter Check ................................................................................................................... 38
2.5.5 V-belt Alignment Check ........................................................................................................... 38
2.5.6 Components Check.................................................................................................................. 38
2.5.7 Serpentines, Intercoolers and Aftercooler, Flywheel Cleaning................................................ 39
2.5.8 Current Check .......................................................................................................................... 39
