Allen PRO 430 Anwendungshandbuch

Walk-behind

055561; 01/12

Power Trowels

OPERATIONS-PARTS

MANUAL

055561; 01/12

This manual, or a copy of it, must be kept with the machine at all times.

There is a manual storage container located on the machine for your

convenience.

055561; 01/12

Walk-behind Trowel

OPERATIONS-PARTS MANUAL

All information, specifications, and illustrations in this manual are subject to change without notice and are based

on the latest information at the time of publication. No part of this manual may be reproduced or transmitted in any

form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen

Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may

appear in this manual.

Allen Products are covered under one or more of the following patent numbers:

U.S. Design Patents: 344,736; 400,542; 400,544; 402,998; 402,999; 403,332; 404,041; 404,042; 410,931;

413,127; 416,564; 465,897; 466,909; 474,203.

U.S. Utility Patents: 5,108,220; 5,238,323; 5,328,295; 5,352,063; 5,405,216; 5,476,342; 5,480,257; 5,480,258;

5,533,831; 5,562,361; 5,567,075; 5,613,801; 5,658,089; 5,685,667; 5,803,658; 5,816,739; 5,816,740; 5,890,833;

5,934,823; 5,967,696; 5,988,938; 5,988,939; 6,019,433; 6,019,545; 6,048,130; 6,053,660; 6,089,786; 6,106,193;

6,857,815; 5,288,166; 6,582,153 B1, 7,108,449; 7,114,876; 7,316,523; 7,690,864 B2

Canadian Patents: 2,039,893.

With other Patents Pending.

First Issue: January 2012

AEC Manual Part No.: 055561

Printed in U.S.A.

This manual covers the Trowels listed below:

Part No. Description

049789 PT, 430 EDGER 5.5HO W/SHRT STD HANDLE

049780 PT, 436 EDGER 5.5HO W/SHRT STD HANDLE

049781 PT, 436 EDGER 9HO W/LONG STD HANDLE

049782 PT, 436 5.5HO W/SHRT STD HANDLE

049783 PT, 436 9HO W/LONG STD HANDLE

049784 PT, 436 9HO LO-SPD W/LONG STD HANDLE

049785 PT, 446 9HO W/LONG STD HANDLE

049790 PT, 446 9HO W/LONG ADJ HANDLE

049786 PT, 446 11HO W/LONG STD HANDLE

049791 PT, 446 11HO W/LONG ADJ HANDLE

049787 PT, 446SD 11HO 2GRV W/LG STD HANDLE

055904 PT, 446 11HO W/LONG HANDLE (TEXAS)

ii 055561; 01/12

Limited Warranty

LIMITED WARRANTY and LIMITATION OF LIABILITY

Allen Engineering Corporation ("Allen") warrants its products to be free of defects in material or workmanship for the following

periods:

A. New Machines and Parts .......................... One Year

B. New Gear Boxes ........................................ Two Years

The above listed warranty periods are effective for Allen Machines with a first day of use by End User on April 1, 2007 or later.

Warranty period begins on first day of use by End User. This first day of use is established by the date of a completed Allen

Warranty Card or a Bill of Sale to the End User. All warranty is based on the following limited warranty terms and conditions,

including the disclaimer of implied warranties and consequential damages.

1. Allen's obligation and liability under this warranty is limited to repairing or replacing parts if, after Allen's inspection,

there is determined to be a defect in material or workmanship. Allen reserves the choice to repair or replace.

2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor,

Dealer, or Rental Center from whom the End User purchased the product.

3. Replacement or repair parts, installed in the product, are warranted only for the remainder of warranty period of the

product as though they were the original parts.

4. Allen does not warranty engines. Engine warranty claims should be made directly to an authorized factory service center

for the particular engine manufacturer.

5. Allen's warranty does not cover the normal maintenance of products or its components (such as engine tune-ups and oil &

filter changes). The warranty also does not cover normal wear and tear items (such as belts and consumables).

6. Allen's warranty will be void if it is determined that the defect resulted from operator abuse, failure to perform normal

maintenance on the product, modification to product, alterations or repairs made to the product without the written approval

of Allen. Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors.

7. Impact damage is not covered under the Allen Gear Box warranty.

8. Allen will pay shop labor on warranty items at the Allen Shop Labor Rate in existence on the date of the warranty claim. An

Allen Labor Chart will determine the time allowed to complete a repair and will govern the shop labor hours that will be

allowed.

9. Allen will pay freight on warranty replacement parts at worldwide standard ground rates. No warranty replacement parts

will be shipped air freight at the expense of Allen. Allen only pays outbound freight charges when sending warranty

replacement parts to the customer via ground service. Allen does not pay any inbound freight. However, if Allen determines

this to be a warranted item, only then will Allen reimburse the customer for inbound freight at standard ground rates.

10. ALLEN ENGINEERING CORPORATION'S WARRANTY POLICY WILL NOT COVER THE FOLLOWING: TAXES; SHOP

SUPPLIES; ENVIRONMENTAL SURCHARGES; AIR FREIGHT; TRAVEL TIME; LOSS OF TIME; INCONVENIENCE;

LOSS OF RENTAL REVENUE; RENTAL COSTS OF EQUIPMENT USED TO REPLACE THE PRODUCT BEING

REPAIRED; LOSS OF USE OF THE PRODUCT; COMMERCIAL LOSS; OR ANY OTHER CHARGES WHATSOEVER OR

ANY LIABILITIES FOR DIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGE OR DELAY.

11. ALLEN ENGINEERING CORPORATION MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED. THIS LIMITED

WARRANTY IS IN LIEU OF THE WARRANTY OF MERCHANTABILITY AND FITNESS. THERE ARE NO OTHER

WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THIS DOCUMENT.

12. No Allen employee or representative is authorized to change this warranty in any way or grant any other warranty unless

such change is made in writing and signed by an officer of Allen Engineering Corporation.

iii

055561; 01/12

Table of Contents

Sect No. Title Page

... Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

... Information Contained In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

... Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi

... Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

... Model Number - Serial Number Codes . . . . . . . . . . . . . . . . . . . . . . . . . .viii

... Unit Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

... Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .x

... Machine Dimensional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

... Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xii

... Sound And Vibration Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv

1.0 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

... State Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

... Federal Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.1 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

1.2 Spark Arrestor Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.3 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

1.4 Engine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

1.5 Transportation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

1.6 Safety And Operation Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

2.0 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.2 Start Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2.3 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2.4 Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

2.5 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

3.0 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.1 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.2 Trowel Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3.3 Lift Lever Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.4 Transporting Trowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

iv 055561; 01/12

4.0 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

... Factory Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

... Replacement Part Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.1 Fine Pitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.2 Positive Pitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4.3 430 Edger Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4.4 436 Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

4.5 446 Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12

4.6 446SD Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14

4.7 430 Edger Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

4.8 436 Edger Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

4.9 436 Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24

4.10 446 Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28

4.11 446SD Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32

4.12 446SD-TC Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36

4.13 Standard Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40

4.14 Special Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42

4.15 Short, Fine Pitch Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44

4.16 Short, Positive Pitch Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . .4-46

4.17 Long, Fine Pitch Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48

4.18 Long, Positive Pitch Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . .4-50

4.19 Short, Fine Pitch Handle Assembly F/ Diesel . . . . . . . . . . . . . . . . . . . .4-52

4.20 Safety Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54

Table of Contents, continued

055561; 01/12

Information Contained in this

Manual

This manual provides information and procedures to safely operate and maintain the Allen

Machine.

For your own safety and protection from personal injury, carefully read, understand, and observe

the safety instructions described in this manual. Keep this manual or a copy of it with the machine

at all times.

Always operate this machine in accordance with the instructions described in this manual. A well

maintained piece of equipment will provide many years of trouble free operation.

This manual is divided into the following sections:

SECTION 1

SAFETY

SECTION 3

SERVICE

SECTION 2

OPERATIONS

Complete any warranty requirements as specified by the engine manufacturer in their instructions

found inside the manual box located on the back of the riding trowel operator’s seat.

Your engine and clutch is not manufactured by Allen Engineering Corporation, Inc, and therefore

is not covered under Allen Engineering Corporation, Inc warranty.

Your engine manufacturer should be contacted if you wish to purchase a parts manual or a repair

manual for your engine.

Refer to enclosed owners engine manual for complete O&M instructions. See your battery man-

ufacturer for battery warranty.

SECTION 4

PARTS

vi 055561; 01/12

Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement

parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and

replacement parts.

Place Allen Dealer information below for future reference.

Dealer Information

Dealer Name: ______________________________________________________________

Phone #: (____) - ____ - ______________________________________________________

Address: _________________________________________________________________

City: ____________________________________ State:________ Zip:_____________

Salesman: _______________________________ Mobile Phone __________________

Additional Comments: _____________________________________________________

_________________________________________________________________________

vii

055561; 01/12

Section 4.0 contains illustrated parts lists for help in ordering replacement parts for your machine.

Follow the instructions below when ordering parts to insure prompt and accurate delivery:

1. All orders for service parts - include the serial number for the machine. Shipment

will be delayed if this information is not available.

2. Include correct description and part number from the “PARTS” section of this

manual.

3. Specify exact shipping instructions, including the preferred routing and complete

destination address.

4. DO NOT return parts to AEC without receiving written authorization from AEC. All

authorized returns must be shipped pre-paid.

5. When placing an order, please contact the AEC dealer nearest you.

All information, specifications, and illustrations in this manual

are subject to change without notice and are based

on the latest information at the time of publication.

Ordering Parts

viii 055561; 01/12

Model Number - Serial Number

Codes

Manufacturer’s Codes:

When ordering parts or requesting service information, you will always be asked to specify the

model and serial numbers of the machine. The legends below specifically defines each

significant character or group of characters of the Model Number and Serial Number codes.

Serial Number

The serial number found on the identification plate is a ten digit format. The model number

identifies your machine and will ensure that you receive the correct replacement parts.

436 01 11 005

Production Sequence

Model Number

PRO 430

MODEL

Year Mfd

Month Mfd

Series/Model

SERIES

Inhaltsverzeichnis

Andere allen Kelle Handbücher

Beliebte Kelle Handbücher anderer Marken

Bartell

Bartell BM90 Bedienungsanleitung

Stone

Stone CF24E Bedienungsanleitung

Norton

Norton MTA 36 Leitfaden

MBW

MBW F24 Bedienungsanleitung

MBW

MBW MK8-75 Bedienungsanleitung

MULTIQUIP

MULTIQUIP B Series Bedienungsanleitung

Wacker Neuson

Wacker Neuson CT 36-400E Bedienungsanleitung

MULTIQUIP

MULTIQUIP BH11C Betriebsanleitung

Atlas Copco

Atlas Copco BG 240 E Wartungs- und Serviceanleitung

MULTIQUIP

MULTIQUIP Whiteman STXD6i Bedienungsanleitung

MQ Multiquip

MQ Multiquip JS36/30H55DE Series Leitfaden

swepac

swepac TR 600P Bedienungsanleitung

MULTIQUIP

MULTIQUIP Whiteman HHNG5 Bedienungsanleitung

Wacker Neuson

Wacker Neuson CT 36 Bedienungsanleitung

Marshalltown

Marshalltown Speed Striker STRIKE45-L Bedienungsanleitung

MULTIQUIP

MULTIQUIP CA4HM Bedienungsanleitung

MULTIQUIP

MULTIQUIP Whiteman HTXD6i Bedienungsanleitung

Wacker Neuson

Wacker Neuson CRT 48-31V Bedienungsanleitung

allen PRO 430 Anwendungshandbuch

Beliebte Kelle Handbücher anderer Marken