Alpine X-2551 Bedienungsanleitung

POS.

FINES IMPACT

HILL

TYPE 315

UPZ

REF.

X-2551

PROCEED

AUTHORIZATION T0 PROCEED DOES NOT

RELiEVE

CONTRACTOi+VENDOR OF ITS

%mNSIBILlTY

LIA6lLITY

UNDER THE

CWTRACTIPURGHASE

9RDER

NAME:

SEP.

1993

FLUOR

DANIEL

B.V.

Operating lnstructions

12213

Rlpine

Fine

Impact

Mill

Tangential design

pressure resistant

bar overpressure

Manufacturer's Address:

Alpine AG

Peter-Dorfler-Str. 13-25

W-8900 Augsburg

Germany

Telephone number: (0821

5906-0

Telex: 53802

Fax number:

821 573558

Machine Number:

Year of construction:

Reprint with our explicit approval only!

10.90

Please observe this instructionmanual. It will help you to ovoid accidents and dameges. It

imponant that youmake these

instructionsand direct~onsavailable to ell personnal concerned withthe instellation and operetion of the mentionad machine.

Ourliabilitydoesnotapplytooperatingor maintenencamistakes

orarbitrarvmodifications

of themachine orcomponentstherof

or to the incorporationof spare paR6 of foreign make.

MADE IN GERMANY

315 UPZ

1122/3E

Table of contents

1.0 Equipment of

the

machine

2.0 Prevention

accidents

3.0 Technical data

3.1 Connections and dimensions

3.2 Drive

3.3 Tools

4.0 Installation

4.1 Mi11

4.2 Drive

4.3 Speeds of rotation

4.4 Direction of rotation

4.5 Rinsing air

4.6 Electrical connection

Operation

Preliminary work

Selection of grinding media

general instructions

Start-up

Mode of operation

Shut-down

Exchange of complete grinding systems

Exchange of grinding tracks and sieve grates

Alpine

,1,

6.0 Haintenance

6.1 Lubrication

6.2 Cleaning

6.3 Wear control

6.4 Spare parts

7.0 Servicing

7.1 Exchange of studs

7.2 Beater system

7.3 Grinding tracks and sieve grates

7.4 Bearing

Page

315

UPZ

112213E

Alpine

11.

To this operation manual belons:

Narrow-gauge V-belts

~echnicalInstructions TA 00111

Magnetic locking device SV 169412

Spare parts drawing

1122-04

Spare parts list

1122-04

...

to order

Wiring diagram

order

315

UPZ -

1122/3E

1.0

Ecrui~ment

the machine

Alpine

The Multiplex fine impact mill type

315

UPZ

f0r pressure

resistant operation up to max.

bar (overpressure) with

tangential feeding and discharge.

The

mill

can

equipped

vith

Stud discs (E

Plate beater unit

(C)

Swing beater unit

(D)

Beater dick

(F)

,N6fALLE

Baffle-ribbed grinding track

)

(G/H/J)

Triangular-shaped grinding track

)

Sieve grate with screens (K/L/M/N)

The mill can be equipped with a drive between 7.5 and 22

kW.

The required equipment, speed and thus the power of the

drive is preset by the respective application and the

product

315

UPZ

1122/3E

2.0 Prevention of accidents

Alpine

For the design and equipment of the machine, the re-

spective regulations from registers @lAW and "B" of the

general administration directions concerning the "Law on

the safety of machinery GSGu have been adhered to.

Accessories

such as product feed and discharge devices, protective

equipment for the drive, electrical equipment, etc. which

do not belong to our scope of delivery, also have to

conform to the respective directions for accident pre-

vention

guideline no. 1 (plastics processing) of the

Chemical

Industry,

VBG

VDE

0113, etc. if they are

provided by the operator.

Saf

etv eauivment

- The electromechanical door locking device

MVS

permits

an opening of the mill only after the complete

standstill of the grinding system. A switching-on of

the opened mill is not possible.

An operation manual of the magnetic locking device of

the door hinge which is controlled by a standstill

supervising system is annexed.

- Belt guard for mill drive

WARNING

Do not remove belt guard during operation!

Do not switch on machine with removed belt guard!

315

UPZ

1122/3E

Alpine

11-

To install the machine

and

its accessories, the operator

has to

pay

attention to:

The recommendations of this instruction manual.

The general, respective directions for accident

prevention.

The local, respective directions.

The particular guidelines of the competent trade

association.

When processing inflammable or explodable products, the

respective safety guidelines are to be observed.

Noise

As size reduction machine according to the "Directions

for Accident Prevention

Noise

VBG 121; Annex 2", the

Alpine mill belongs to the machines which may generally

cause a noise emission of 90 dB(A) or more.

The machine has been manufactured according to the

progressive rules of noise reduction technology,

approved in practical operation. Further noise reduction

at the acoustic source is not possible by constructional

measures.

According to 3, the operator has to take measures for

noise reduction (see corresponding instructions).

If,

according to

a noise level of

dB(A) or 90

dB(A) is exceeded, "personal noise protecting meansn are

to be made available and their use is to be ordered.

315

UPZ

1122/3E

Alpine

Electrical equipment of the Alpine machine conforms to

the VDE directions for processing machines with a

nominal voltage up to 1000 volt; VDE standard 0113, when

the machine was supplied with complete electrical equipment

by Alpine.

The o~eratoris responsible for ensurina that:

the specified accident prevention measures are taken,

the directions for accident prevention are observed, and

that the safety devices are available and in good

working order at all times.

315

UPZ

1122/3E

3.0 Technical Data

3.1 Connections and Dimensions

Alpine

Fig. 1: General view

freiansaugend

free suction

DIN

2633

R1'

Zwangsspülung

forced rinsing

315

UPZ

1122/3E

Alpine

Stud disc

(E)

nominal

315

Plate beater system

(C)

298

Swing beater system

(D)

298

Beater disc

(F)

298

Drive

naximum

mill

sveed

Stud

disc

(E)

%ax

9000

r.p.m.

Plate

beater

system

(C)

%ax

7100

r.p.m.

Sving

beater

system (D)

%ax

5000

r.p.mi.

Beater

disc

(F)

Drive

mver

Depending upon the order and

equipment of the mill:

Motor speed:

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