Alutech Targo TR-3531-230E Montage- und Bedienungsanleitung

09.2019

www.alutech-group.com

Assembly and operation manual

Targo drives for industrial doors

(TR-3531-230E/TR-5020-230E/TR-5024-230E/TR-5013-400E/TR-5020-400E/

TR-5024-400E/TR-10024-400E/TR-13018-400E/TR-13012-400E)

English

Montage- und Betriebsanleitung

Antriebe Targo für Industrietore

(TR-3531-230E/TR-5020-230E/TR-5024-230E/TR-5013-400E/TR-5020-400E/

TR-5024-400E/TR-10024-400E/TR-13018-400E/TR-13012-400E)

Deutsch

Manuel d’installation et d’utilisation

Commandes Targo pour les portes industrielles

(TR-3531-230E/TR-5020-230E/TR-5024-230E/TR-5013-400E/TR-5020-400E/

TR-5024-400E/TR-10024-400E/TR-13018-400E/TR-13012-400E)

Français

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR) 1

ENGLISH

1. GENERAL WARNINGS AND SAFETY RULES ............................................2

2. PRODUCT DESCRIPTION ....................................................................2

2.1. List of components ................................................................................3

2.2. Technical specications ...........................................................................4

3. PREPARATION FOR ASSEMBLY ............................................................5

4. MOUNTING .....................................................................................6

4.1. Mounting the drive on the door shaft ............................................................6

4.2. Emergency manual control using chain operation ..............................................8

4.3. Manual release ....................................................................................9

5. ELECTRICAL CONNECTION OF THE DRIVE ............................................10

6. ADJUSTMENT OF FINAL POSITIONS ...................................................11

7. TESTING AND COMMISSIONING .........................................................11

8. OPERATION ....................................................................................12

9. TROUBLESHOOTING ........................................................................13

10. STORAGE,TRANSPORTATION AND DISPOSAL ......................................13

11. WARRANTY OBLIGATIONS ................................................................13

12. COMMISSIONING CERTIFICATE ..........................................................14

13. INFORMATION ON REPAIRS DURING WARRANTY PERIOD .......................14

14. STATEMENT OF COMPLIANCE ............................................................15

CONTENTS

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR)2

GENERAL WARNINGS AND SAFETY RULES

1. GENERAL WARNINGS AND SAFETY RULES

YThis manual contains important information concerning safety. Prior to commencing

installation study closely all the information provided below. Save this manual for future

reference!

Follow the precautions, provided by any active regulatory documents and by those in this

manual. Please, ensure compliance with the requirements of standards concerning the con-

struction, mounting and operation of automated doors (EN 12604, EN 12453), as well as other

possible local rules and regulations.

Mounting, programming, conguration and operation of the product in violation of the require-

ments are prohibited, as this can result in damages, injuries and cause losses.

Mounting, connections, nal tests, commissioning and maintenance should be performed only

by qualied specialists.

Making any changes to any elements of the product structure and unintended use of the product

are prohibited. The manufacturer is not liable for any damages, caused by unauthorised changes

in the product or its unintended use.

The product is not intended for use in acid, salt or explosion hazard environments.

When performing any works (mounting, repair, maintenance, cleaning, etc.) and connections

inside the drive, disconnect the mains circuit. If the master switch or similar device is out of

sight, then attach a safety sign stating:‘Do not turn on. People are working’and take measures

preventing the possibility of accidental restoring of the power supply.

The company reserves the right to introduce changes in this manual and the product construc-

tion without prior notication, but preserving the same functional capabilities and designation.

The content of this manual cannot be used as the basis for legal claims.

2. PRODUCT DESCRIPTION

(TR-3531-230E/TR-5020-230E/TR-5024-230E/TR-5013-400E/TR-5020-400E/TR-5024-400E/

TR-10024-400E/TR-13018-400E/TR-13012-400E) electromechanical shaft-type drives are de-

signed for the automation of balanced sectional industrial doors.

Applicable with external control unit:

• CU-TR230 for TR-3531-230E/TR-5020-230E/TR-5024-230E;

• CU-TR400 for TR-5013-400E/TR-5020-400E/TR-5024-400E/TR-10024-400E/TR-13018-400E/

TR-13012-400E.

The drive is equipped with an electric motor and a self-locking gear box. Control of the drive’s

nal stop positions is performed by the encoder.

In case of temporary loss of mains power and during repair and maintenance of the door;

emergency manual control is performed by unlocking the drive and using the chain operation

facility which will allow the door leaf to be operated manually.

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR) 3

PRODUCT DESCRIPTION

2.1 LIST OF COMPONENTS

LIST OF COMPONENTS

1 Drive

1 pc. 11 6.3×6.3×100 key

for solid shaft

1 pc.

6×0.5 mm

cable for

encoder of

switches

1 pc.

(6 m) 12 6.3×9.5×100 key

for hollow shaft

1 pc.

4G1 mm

cable for

electric motor

connection

1 pc.

(6 m) 13 Extension cord

with green handle

1 pc.

(4 m)

4 Chain in bag 1 pc.

(9 m) 14 Extension cord

with red handle

1 pc.

(4 m)

5Mounting

bracket

1 pc. 15 Bracket

2 pcs.

6 Screw

4 pcs.

16 Cam adjusting

wrench

1 pc.

7 Plain washer

4 pcs.

17 Instructions for

extension cords

1 pc.

8 Spring washer

4 pcs.

18 Information plate

1 pc.

9 Locking ring

2 pcs.

19 Assembly and

operation manual —1 pc.

10 Locking ring

screw

2 pcs.

20 Control unit — 1 pc.

YUpon receipt of the product, please, check the completeness of the kit and make sure all the

kit components are free of any visible damage. In the case of any missing components, please

contact the product supplier. Fixings (anchors, bolts, dowels, etc.), required for xing the

components to the substrate (wall or metal structure) are not included in the kit, as their type

depends on the material and thickness of the substrate.

The contents of this kit are intended for mounting the drive at a height of up to 6 metres.

Table 1

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR)4

PRODUCT DESCRIPTION

2.2 TECHNICAL SPECIFICATIONS

PARAMETER

TR

3531

230E

TR

5020

230E

TR

5024

230E

TR

5024

400E

TR

5020

400E

TR

5013

400E

TR

10024

400E

TR

13018

400E

TR

13012

400E

Rated-load torque, N·m 35 50 100 130

Rated speed, rev/min 31 20 24 20 13 24 18 12

Maximum number

of the output shaft revolutions 19

Maximum weight of the door leaf, kg 180 260 500 650

Electric motor power 230V±10% 1~/50Hz 400V±10% 3~(Y)/50Hz

Power consumption at rated-load torque, W 750 670 610 1000

Current consumption at rated-load torque, A 3.3 3 1.1 2

Gear box ratio 48:1 70:1 58:1 70:1 58:1 80:1

Maximum use intensity (ED) 25% (S3) 60% (S3)

Maximum time of continuous operation, min 10 15

Thermal protection of electric motor, º 120

Protection class I

Drive housing protection degree IP65

Operating temperature range, º −20…+50

Drive weight (with chain and cables), kg 16.5 16 14 19

YAll specied technical specications are valid at an ambient temperature of +20 º (±5 º).

Drive sound pressure level ≤70dB (A) at a distance of 3meters when using curve (lter type)A.

YSizes in gures in the manual are shown in millimetres.

25.4

6.3

433

111

133

М8

121.5

128

272

Figure 1. Dimensions of TR-3531-230E/TR-5020-230E/TR-5024-230E/TR-5013-400E/

TR-5020-400E/TR-5024-400E drives

Table 2

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR) 5

PREPARATION FOR ASSEMBLY

463

121

149

М10

172

160

322

25.4

6.3

Figure 2. Dimensions of TR-10024-400E/TR-13018-400E/TR-13012-400E drives

3. PREPARATION FOR ASSEMBLY

• Please check the condition of all components and materials for their suitability and

compliance with the applicable regulatory documents in force. The applied instruments

and materials should be fully intact and comply with the safety norms, standards and

instructions in force.

• Please, make sure that the door construction is robust and suitable for the automation; that

it ensures easy movement of the door leaf during closing and opening. Please, make sure

that the door leaf is balanced, i.e. it remains immobile in any position if released.

• Please, make sure that there is enough space for mounting; in that the space around the

drive ensures easy and safe manual release.

• Please, make sure that the drive and its components are at a sufficient distance from any

heat source or open fire. The violation of this requirement can result in the damage of the

product, cause its malfunctioning, cause fire or other dangerous situations.

• Please, make sure that the surface of the drive system and its installation components are

solid and can be used as a reliable and rigid support. If this is not the case, take measures

tostrengthen the installation locations.

• Please, make sure that foreign objects, water and other liquids are not present inside the

drive, if this is the case, disconnect the drive from the mains supply and consult the service

centre. The operation of the equipment in such condition is not safe.

• Please, make sure that an easy and safe way of operating the drive’s manual release, as well

as the use of the manual chain operated emergency control is ensured.

• Please, make sure that the mains supply is equipped with protective earthing.

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR)6

MOUNTING

• Please, make sure, that the section of the mains supply, to which the drive control unit

isconnected, is equipped with a short circuit protection device (Residual Current Device

(RCD) automatic switch or another equivalent device).

• The cables should be protected from contact with any rough or sharp surfaces, please use

corrugated tubes, pipes and cable ducts to lay the cables. The control cables should be laid

separately from the cables with mains voltage.

• Do not perform any electric connections while laying the electric cables. Make sure, that the

cables are not live; i.e. Isolated from the electrical supply.

4. MOUNTING

Drive mounting shall be performed with the door closed. The drive can be located to the right

or to the left of the door; the running position of the drive can be horizontal, vertical or at an

angle of 45 degrees.

YThe instructions given in the manual should be considered as an example, since the location

of the drive and the components of the drive system may be dierent. The task of the drive

system installer is to select the most suitable solution.

4.1 MOUNTING THE DRIVE ON THE DOOR SHAFT

To mount the drive on the door shaft, proceed as follows (g. 3):

• release the drive (see section ‘4.3. Manual release’).

• mounting bracket 2 can be mounted to the left or to the right of the drive. According to

the selected working position, fix mounting bracket 2 to drive 5 with screws and washers 1,

without tightening the screws.

• install drive 5 on shaft 3 of the door by attaching the mounting bracket to the substrate

(wall or metal structure) on which you have decided to mount the drive. Mark the location

of the mounting holes of the mounting bracket.

• remove the drive from the door shaft. Carry out the necessary mounting work to secure

themounting bracket to the substrate.

• install one locking ring 4 on shaft 3.

• insert drive 5 on to shaft 3. Depending on the type of shaft 3 (solid or hollow), install the

required key 6.

• secure mounting bracket 2 to the substrate. Finally, tighten all screws 1.

• place another locking ring 4 on shaft 3 of the door. Install both retaining rings 4 tightly

tothe sides of the drive and secure them with screws.

• lock the drive.

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR) 7

MOUNTING

Figure 3. Mounting the drive on the door shaft (vertical position)

150

TR-3531-230E/TR-5020-230E/TR-5024-230E/

TR-5013-400E/TR-5020-400E/TR-5024-400E

TR-10024-400E/TR-13018-400E/

TR-13012-400E

Figure 4. Dimensions of the mounting bracket

TARGO DRIVES (TR SERIES) |ANTRIEBE TARGO (SERIE TR) |COMMANDES TARGO (SÉRIE TR)8

MOUNTING

4.2 EMERGENCY MANUAL CONTROL USING CHAIN OPERATION

YIn case of manual control by means of the chain, the drive should be disconnected from

themains.

Attention! Do not pull the cord with the red handle while the drive is running.

Manual control by means of chain operation is not intended for frequent (permanent)

use, only in emergency situations.

When using, do not pull the chain too hard and do not lean on the chain with all your

body weight.

If the door, when using emergency chain operated manual control, is moved beyond the

adjusted nal positions of the door leaf, the drive cannot be controlled in the powered

operating mode (mains-fed operation).

In emergency situations (for example, when the mains voltage fails or repairs are performed),

the design of the drive allows the chain to manually control the opening and closing of the

door (g. 5).

• Slightly pull the cord with a red handle 1 up to its stop to switch the drive to manual mode

where the chain is used.

• Pull the appropriate drop of the chain loop 2 to raise or lower the door leaf.

• Slightly pull the cord with a green handle 3 up to its stop to return the drive to powered

operating mode (mains-fed operation).

Figure 5. Emergency manual control using chain operation

For proper operation of the emergency chain operated manual control, the following conditions

must be fullled when mounting the drive:

• the chain should be assembled and disassembled using special links (g. 6). The edge of

the chain of the emergency manual control when assembled should be at a height of

0.5~1.5 meters (g. 7). If necessary, shorten the chain. The maximum length of the chain in

an installation kit is 10 m. If the length of the chain is not sufficient, then it is necessary to

purchase a chain of the required length.

• the chain for emergency control should never be twisted (g. 8), otherwise, failures in the

operation of the emergency manual control unit may occur.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Sprachen:

Andere Alutech Industrieanlagen Handbücher

Alutech

Alutech SL Series Bedienungsanleitung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung